Empty and load apparatus for railroad cars
First Claim
1. In empty and load air brake control apparatus for use in railroad cars of the type having a sprung car body portion resiliently supported in sprung relation to an unsprung portion of the car and including a brake pipe normally charged with braking air under pressure, a reservoir normally air charged to the pressure of the air in the brake pipe, a brake cylinder for effecting a braking application, an air pressure responsive brake application control valve operative in response to pressure decreases in the brake pipe to control the supply of braking air under pressure from said reservoir to said brake cylinder through air conduit means for causing a brake stroke application and including a retainer device for venting the braking air that effects the braking stroke to atmosphere through the air conduit means, on completion of the brake application in response to pressure increases in the brake pipe, with the air conduit means including a modulating valve for changing the pressure of the supply of the braking air to the brake cylinder between that appropriate for load conditions and that appropriate for empty conditions, a stop carried by the unsprung portion of the car, and a load sensing device carried by the car body sprung portion adjacent the stop and including a load sensing member movable for engagement with the stop on the brake stroke application for controlling the pressure changing of the modulating valve in accordance with the car body being under empty or load conditions,the improvement wherein:
- said modulating valve comprises;
housing means defining a cavity across which is mounted a differential valve member forming a first full braking pressure chamber on one side thereof and a second partial braking pressure chamber on the other side thereof,a valve seat opening to said first chamber against which said valve member may seat to close off fluid flow through said seat,said valve member having exposed in said chambers on either side of same working areas of which the working area exposed to said second chamber is greater than the working area of same that is exposed to said first chamber by a predetermined ratio, whereby when said chambers are subject to fluid pressure in said passages, said valve member will be subject to a differential pressure force biasing same toward said seat,means for biasing said valve member away from said seat,said air conduit means including first pipe means communicating between said control valve and said modulating valve first chamber for supplying braking air at full braking pressure thereto and venting same through the retainer device, second pipe means communicating between said modulating valve seat and the brake cylinder for communicating said braking air between said valve seat and the brake cylinder, and third pipe means including a volume reservoir communicating between said modulating valve second chamber and said second pipe means through the load sensing device for supplying braking air at the partial braking pressure to the brake cylinder when said valve member closes said valve seat,said load sensing device comprising;
a casing including piston means for actuating said load sensing member, with said casing defining a first chamber in open communication with one side of said piston means,said second pipe means being in communication with said casing first chamber for communicating said braking air thereto for moving said piston means to shift said load sensing member toward its extended relation,means for biasing said load sensing member to its retracted relation that yields when the pressure of the braking air in said casing first chamber is on the order to fifteen psi,said casing defining a second chamber spaced and isolated from said piston means with said third pipe means communicating with said casing second chamber,a check valve assembly interposed between said casing chambers and including means for biasing same in closed relation for maintaining said casing first chamber sealed off from said casing second chamber on operation of said apparatus when the car body is under load conditions,and linkage means actuated by said piston means for opening said check valve assembly to communicate said casing second chamber to said casing first chamber when the car body is under empty conditions,said linkage means comprising a fulcrumed lever device having one end of same in lost motion relation to said piston means for fulcruming actuation thereby when said load sensing member has moved to its extended relation for biasing said check valve assembly to open relation,said check valve assembly biasing means having a biasing action opposing the biasing action of said lever device that holds said check valve assembly in closed relation when the pressure of said braking air in said casing first chamber is above about twenty-one psi,whereby, on operation of said apparatus when the car body is under empty conditions, the load sensing member is shifted by said casing piston to move the load sensing member to its said extended relation, said lever device is actuated by said piston means to place said check valve assembly in its open relation, whereby the braking air is communicated from said casing first chamber to said casing second chamber and thence through said third pipe means to said modulating valve second chamber whereby said modulating valve member closes said modulating valve seat and the braking air at said partial braking pressure is communicated through said casing first chamber to said second pipe means and the brake cylinder for empty load brake operation of said apparatus.
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Accused Products
Abstract
An empty and load air brake control apparatus for railroad freight cars, for applying full braking forces to the car wheels when the car is riding loaded, but for applying reduced braking forces to the car wheels that are at appropriate force levels when the car rides empty, in which in addition to the conventional brake pipe, AB or ABD control valve, the auxiliary and emergency reservors, the brake cylinder, and the retaining valve, are included a special load sensing device and a modulating valve for supplying full braking air pressures to the brake cylinder when the car rides loaded and reduced braking air pressures to the brake cylinder when the car rides empty. The components of the apparatus are arranged and connected so that the load sensing device controls the operation of the modulating valve to supply the braking air to the brake cylinder that is appropriate for either loaded or empty braking, while providing for full braking air release at the retaining valve to the exclusion of the load sensing device, even when rock and roll are occasioned.
The arrangement is such that once the control apparatus is set to provide for the appropriate car braking, as sensed by the load sensing device, no amount of rock and roll can change the setting to loaded car braking where the car is riding empty or vice versa.
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Citations
18 Claims
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1. In empty and load air brake control apparatus for use in railroad cars of the type having a sprung car body portion resiliently supported in sprung relation to an unsprung portion of the car and including a brake pipe normally charged with braking air under pressure, a reservoir normally air charged to the pressure of the air in the brake pipe, a brake cylinder for effecting a braking application, an air pressure responsive brake application control valve operative in response to pressure decreases in the brake pipe to control the supply of braking air under pressure from said reservoir to said brake cylinder through air conduit means for causing a brake stroke application and including a retainer device for venting the braking air that effects the braking stroke to atmosphere through the air conduit means, on completion of the brake application in response to pressure increases in the brake pipe, with the air conduit means including a modulating valve for changing the pressure of the supply of the braking air to the brake cylinder between that appropriate for load conditions and that appropriate for empty conditions, a stop carried by the unsprung portion of the car, and a load sensing device carried by the car body sprung portion adjacent the stop and including a load sensing member movable for engagement with the stop on the brake stroke application for controlling the pressure changing of the modulating valve in accordance with the car body being under empty or load conditions,
the improvement wherein: -
said modulating valve comprises; housing means defining a cavity across which is mounted a differential valve member forming a first full braking pressure chamber on one side thereof and a second partial braking pressure chamber on the other side thereof, a valve seat opening to said first chamber against which said valve member may seat to close off fluid flow through said seat, said valve member having exposed in said chambers on either side of same working areas of which the working area exposed to said second chamber is greater than the working area of same that is exposed to said first chamber by a predetermined ratio, whereby when said chambers are subject to fluid pressure in said passages, said valve member will be subject to a differential pressure force biasing same toward said seat, means for biasing said valve member away from said seat, said air conduit means including first pipe means communicating between said control valve and said modulating valve first chamber for supplying braking air at full braking pressure thereto and venting same through the retainer device, second pipe means communicating between said modulating valve seat and the brake cylinder for communicating said braking air between said valve seat and the brake cylinder, and third pipe means including a volume reservoir communicating between said modulating valve second chamber and said second pipe means through the load sensing device for supplying braking air at the partial braking pressure to the brake cylinder when said valve member closes said valve seat, said load sensing device comprising; a casing including piston means for actuating said load sensing member, with said casing defining a first chamber in open communication with one side of said piston means, said second pipe means being in communication with said casing first chamber for communicating said braking air thereto for moving said piston means to shift said load sensing member toward its extended relation, means for biasing said load sensing member to its retracted relation that yields when the pressure of the braking air in said casing first chamber is on the order to fifteen psi, said casing defining a second chamber spaced and isolated from said piston means with said third pipe means communicating with said casing second chamber, a check valve assembly interposed between said casing chambers and including means for biasing same in closed relation for maintaining said casing first chamber sealed off from said casing second chamber on operation of said apparatus when the car body is under load conditions, and linkage means actuated by said piston means for opening said check valve assembly to communicate said casing second chamber to said casing first chamber when the car body is under empty conditions, said linkage means comprising a fulcrumed lever device having one end of same in lost motion relation to said piston means for fulcruming actuation thereby when said load sensing member has moved to its extended relation for biasing said check valve assembly to open relation, said check valve assembly biasing means having a biasing action opposing the biasing action of said lever device that holds said check valve assembly in closed relation when the pressure of said braking air in said casing first chamber is above about twenty-one psi, whereby, on operation of said apparatus when the car body is under empty conditions, the load sensing member is shifted by said casing piston to move the load sensing member to its said extended relation, said lever device is actuated by said piston means to place said check valve assembly in its open relation, whereby the braking air is communicated from said casing first chamber to said casing second chamber and thence through said third pipe means to said modulating valve second chamber whereby said modulating valve member closes said modulating valve seat and the braking air at said partial braking pressure is communicated through said casing first chamber to said second pipe means and the brake cylinder for empty load brake operation of said apparatus. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. In empty and load air brake control apparatus for use in railroad cars of the type having a sprung car body portion resiliently supported in sprung relation to an unsprung portion of the car and including a brake pipe normally charged with braking air under pressure, a reservoir normally air charged to the pressure of the air in the brake pipe, a brake cylinder for effecting a braking application, an air pressure responsive brake application control valve operative in response to pressure decreases in the brake pipe to control the supply of braking air under pressure from said reservoir to said brake cylinder through air conduit means for causing a brake stroke application and including a retainer device for venting the braking air that effects the braking stroke to atmosphere through the air conduit means, on completion of the brake application in response to pressure increases in the brake pipe, with the air conduit means including a change over valve for changing the pressure of the supply of the braking air to the brake cylinder between that appropriate for load conditions and that appropriate for empty condition, a stop carried by the unsprung portion of the car, and a load sensing device carried by the car body sprung portion adjacent the stop and including a load sensing member movable for engagement with the stop on the brake stroke application for controlling the pressure changing of the modulating valve in accordance with the car body being under empty or load conditions,
the improvement wherein said load sensing device comprises: -
a casing including piston means for actuating said load sensing member, with said casing defining a first chamber in open communication with one side of said piston means, pipe means for communicating the braking air to said casing first chamber for moving said piston means to shift said load sensing member toward its extended relation, means for biasing said load sensing member to its retracted relation that yields when the pressure of the braking air in said casing first chamber is on the order of fifteen psi, said casing defining a second chamber spaced and isolated from said piston means, second pipe means for communicating said casing second chamber with the change over valve, a check valve assembly interposed between said casing chambers and including means for biasing same in closed relation for maintaining said casing first chamber sealed off from said casing second chamber on operation of said apparatus when the car body is under load conditions, and linkage means actuated by said piston means for opening said check valve assembly to communicate said casing second chamber to said casing first chamber when the car body is under empty conditions, said linkage means comprising a fulcrumed lever device having one end of same in lost motion relation to said piston means for fulcruming actuation thereby when said load sensing member has moved to its extended relation for biasing said check valve assembly to open relation, said check valve assembly biasing means having a biasing action opposing the biasing action of said lever device that holds said check valve assembly in closed relation when the pressure of said braking air in said casing first chamber is above about twenty-one psi, whereby, on operation of said apparatus when the car body is under empty conditions, the load sensing member is shifted by said casing piston to move the load sensing member to its said extended relation, said lever device is actuated by said piston means to place said check valve assembly in its open relation, whereby the braking air is communicated from said casing first chamber to said casing second chamber and thence through said second pipe means to said change over valve whereby the braking air at partial braking pressure is communicated through said casing first chamber to the brake cylinder for empty load brake operation of said apparatus. - View Dependent Claims (9, 10, 11)
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12. In empty and load air brake control apparatus for use in railroad cars of the type having a sprung car body portion resiliently supported in sprung relation to an insprung portion of the car and including a brake pipe normally charged with braking air under pressure, a reservoir normally air charged to the pressure of the air in the brake pipe, a brake cylinder for effecting a braking application, an air pressure responsive brake application control valve operative in response to pressure decreases in the brake pipe to control the supply of braking air under pressure from said reservoir to said brake cylinder through air conduit means for causing a brake stroke application and including means for venting the braking air that effects the braking stroke to atmosphere through the air conduit means, on completion of the brake application in response to pressure increases in the brake pipe, with the air conduit means including a changeover valve for changing the pressure of the supply of the braking air to the brake cylinder between that appropriate for load conditions and that appropriate for load conditions and that appropriate for empty conditions, and with the changeover valve being normally conditioned for effecting the supply of the braking air to the brake cylinder at load conditions,
the method of supplying the braking air from the control valve to the brake cylinder, said method comprising: -
when the braking air pressure is reduced in the brake pipe for a brake application, supplying braking air to the braking cylinder and when the pressure of the braking air being supplied to the brake cylinder reaches about fifteen psi, utilizing the braking air to sense the load condition of the car body relative to the unsprung portion of the car, and where the car rides loaded, when the braking air being supplied to the brake cylinder reaches about twenty-two psi, securing the changeover valve against changeover to supplying the braking air to the brake cylinder at pressures appropriate for empty conditions free of changing by rock and roll effects on the car body, and where the car rides empty, effecting changeover of the changeover valve for changing the pressure of the braking air supplied to the brake cylinder to that appropriate for empty conditions, and securing the changeover valve against change back to the supply of the braking air to the brake cylinder at pressures appropriate for load conditions free of changing by rock and roll effects on the car body. - View Dependent Claims (13, 14)
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15. For use with empty and load air brake control apparatus for railroad cars of the type having a sprung car body portion resiliently supported in sprung relation to an unsprung portion of the car and including a brake pipe normally charged with braking air under pressure, a reservoir normally air charged to the pressure of the air in the brake pipe, a brake cylinder for effecting a braking application, an air pressure responsive brake application control valve operative in response to pressure decreases in the brake pipe to control the supply of braking air under pressure from said reservoir to said brake cylinder through air conduit means for causing a brake stroke application and including a retainer device for venting the braking air that effects the braking stroke to atmosphere through the air conduit means, on completion of the brake application in response to pressure increases in the brake pipe, with the air conduit means including a change over valve for changing the pressure of the supply of the braking air to the brake cylinder between that appropriate for load conditions and that appropriate for empty conditions, and a stop carried by the unsprung portion of the car,
a load sensing device to be carried by the car body sprung portion adjacent the stop and including a load sensing member movable for engagement with the stop on the brake stroke application for controlling the pressure changing of the modulating valve in accordance with the car body being under empty or load conditions, said load sensing device comprising: -
a casing including piston means for actuating said load sensing member, with said casing defining a first chamber in open communication with one side of said piston means, means for communicating the braking air to said casing first chamber for moving said piston means to shift said load sensing member toward its extended relation, means for biasing said load sensing member to its retracted relation that yeilds when the pressure of the braking air in said casing first chamber is on the order of fifteen psi, said casing defining a second chamber spaced and isolated from said piston means, said casing including means for connecting said casing second chamber with the change over valve, a check valve assembly interposed between said casing chambers and including means for biasing same in closed relation for maintaining said casing first chamber sealed off from said casing second chamber on operation of said apparatus with said load sensing device applied thereto when the car body is under load conditions, and linkage means actuated by said piston means for opening said check valve assembly to communicate said casing second chamber to said casing first chamber when the car body is under empty conditions, said linkage means comprising a fulcrumed lever device having one end of same in lost motion relation to said piston means for fulcruming actuation thereby when said load sensing member has moved to its extended relation for biasing said check valve assembly to open relation, said check valve assembly biasing means having a biasing action oppositing the biasing action of said lever device that holds said check valve assembly in closed relation when the pressure of said braking air in said casing first chamber is above about twenty-one psi. - View Dependent Claims (16, 17, 18)
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Specification