Apparatus for diagnosing abnormalities in rotating machines

• US 4,425,798 A
• Filed: 11/12/1981
• Issued: 01/17/1984
• Est. Priority Date: 03/26/1980
• Status: Expired due to Term

• Current Assignee: Kawasaki Steel Corporation (JFE Holdings Incorporated)
• Original Assignee: Kawasaki Steel Corporation (JFE Holdings Incorporated)
• Inventors: Wada, Kenzo, Nagai, Isao
• Primary Examiner(s): Birmiel, Howard A.
• Application Number:
  US06/321,172
• Time in Patent Office: 796 Days
• Field of Search: 73/659, 73/660, 364/576, 324/77 B
• US Class Current: 73/659
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence

Abstract

A portalbe apparatus is disclosed for the diagnosis of a rotating machinery utilizing a fast Fourier transform frequency spectrum analysis system. The presence or absence of an abnormality or trouble in the rotating machinery is determined by selecting high amplitudes out from the frequency spectrum computed by the FFT frequency spectrum analysis system, arithmetically processing distribution data of spectrum amplitudes adjacent each frequency giving the corresponding high amplitude, and detecting the amplitude, at which the frequency of vibrations of the rotating machinery has attained a maximum value, together with such frequency. The diagnosis of the rotating machinery with this apparatus can be performed in situ, i.e., at the site of installation of such machinery.

Claims

1. An apparatus for diagnosing an abnormality which may occur in a rotating machine, which apparatus comprises a vibration detector for detecting vibrations generated by the rotating machinery and generating an electrical vibration signal indicative of the vibrations detected thereby;

a bandpass filter unit capable of adjusting its passband in correspondence to the standard vibration of the rotating machinery;

an analog-to-digital converter for converting the analog signal which has passed through the filter unit, into a digital signal;

a digital frequency spectrum analyzer for calculating a frequency spectrum distribution on the basis of the digital signal supplied thereto;

a spectrum amplitude discriminator for selecting high amplitude values out from the frequency spectrum so calculated by the frequency spectrum analyzer;

a high spectrum amplitude detector operable for arithmetically processing data of the spectrum amplitude distribution approximating the frequency of the vibrations having the high amplitude values so selected by the spectrum amplitude discriminator to find the maximum possible amplitude of the vibration signal and also the frequency at which the maximum possible amplitude has been attained; and

a recorder for recording an output from the high spectrum amplitude detector.

2. An apparatus as claimed in claim 1, wherein said spectrum amplitude discriminator comprises a root-mean-square calculator for calculating the root mean square value from a plurality of spectrum amplitudes of side band frequencies adjacent the frequency giving the maximum amplitude selected by the spectrum amplitude discriminator, at intervals of a frequency represented by the resolving power of the frequency spectrum analyzer.

3. An apparatus as claimed in claim 1, wherein said spectrum amplitude discriminator comprises a spectrum comparator for comparing the magnitudes of side band frequency spectra adjacent the frequency of the maximum amplitude discriminated by the spectrum amplitude discriminator, to make the frequency, which is an integer multiple of the resolving power frequency determined by the frequency spectrum analyzer, to coincide with the frequency of vibrations detected by the vibration detector, while the sampling time interval of the analog-to-digital converter is varied, a variable oscillator for varying the interval of the sampling time of the converter in dependence on an output signal from the spectrum comparator, and a resolving power frequency calculator for calculating a resolving power frequency on the basis of the sampling time interval determined by the oscillator, whereby the frequency spectrum of the vibrations detected by the vibration detector by varying the sampling time interval can be transformed into a linear spectrum to detect both the frequency and spectrum amplitude thereof.

4. An apparatus as claimed in claim 1, wherein said spectrum amplitude discriminator comprises a reference frequency spectrum stored in a memory storing the frequency spectrum of the rotating machinery when the latter is operated under a normal operating condition, a comparator for forming a differential spectrum between the calculated frequency spectrum and the reference frequency spectrum and for sequentially generating an output signal indicative of the amplitude at which the amplitude of the differential spectrum exceeds a predetermined limit determined by the amplitude of the reference frequency spectrum, a sequence discriminator for determining the magnitude of the amplitude in dependence on the differential spectrum fed from the comparator and for generating signals indicative of a number n of high amplitudes in the order from the highest value, wherein n is a positive integer, a mean value calculator operable to perform two or more times a frequency spectrum analysis for each frequency corresponding to the n amplitudes fed from the sequence discriminator only when a significant differential spectrum appears and for calculating the mean value of the frequency spectrum obtained during the previous spectrum analysis and that during the currently performed spectrum analysis, and an abnormality discriminator for comparing the initial amplitude determined during the first discriminator and the mean amplitude determined by the mean value calculator with each other to determine the magnitude thereof and for determining the presence of the abnormality at such frequency when the mean amplitude is higher than the initial amplitude.

5. An apparatus for detecting abnormalities in rotating machinery comprising:

vibration detector means for detecting vibrations caused by the rotating machinery and generating electrical signals indicative of the detected vibrations;

bandpass filter means through which said electrical signals are passed;

analog-to-digital converter means for converting said electrical signals into digital signals;

digital frequency spectrum analyzing means for calculating a frequency spectrum distribution from said digital signals;

discriminator means for selecting high amplitude values from said frequency spectrum distribution;

amplitude detector means for processing spectrum distribution data of frequencies within a range of that of said high amplitude value to select the maximum amplitude and the frequency at which it occurs; and

recorder means for recording an output from said amplitude detector means.

6. The apparatus of claim 5, wherein said discriminator means includes calculator means for calculating a root mean square value from a plurality of spectrum amplitudes at side band frequencies around the frequency at which the maximum amplitude selected by the spectrum amplitude discriminator occurs, at frequency resolving intervals representing the resolving power of the spectrum analyzer means.

7. The apparatus of claim 5, wherein said discriminator means includes:

a spectrum comparator for comparing the magnitudes of side band frequency spectra adjacent the frequency of the maximum amplitude discriminated by said discriminator means, to make that frequency, which is an integer multiple of the resolving frequency, coincide with the frequency of vibrations detected by said vibration detector means, while the sampling time interval of said analog-to-digital converter means is varied;

variable oscillator means for varying the interval of said sampling time in dependence on an output signal from said spectrum comparator; and

frequency calculator means for calculating a resolving power frequency on the basis of said sampling time interval determined by said oscillator means;

whereby the frequency spectrum detected by varying the sampling time interval is transformed into a linear spectrum.

8. The apparatus of claim 5, wherein said amplitude discrimination means includes:

reference memory means for storing the frequency spectrum of the rotating machinery when operating under normal conditions;

comparator means for forming a differential spectrum between the calculated frequency spectrum and the reference spectrum and sequentially generating an output signal indicative of the amplitude by which the amplitude of said differential spectrum exceeds a predetermined limit determined by the amplitude of the reference frequency spectrum;

sequence discriminator means for determining the amplitude in dependence on said differential spectrum and generating signals indicative of n high amplitudes in order from the highest value;

mean value calculator means operable to repeatedly perform a frequency spectrum analysis for each frequency corresponding to each of the n amplitudes when a significant differential spectrum appears, and for calculating the mean value of the frequency spectrum obtained during the previous spectrum analysis and that during the currently performed spectrum analysis; and

an abnormality discriminator for comparing the initial amplitude determined during the first discrimination to the mean amplitude determined by the mean value calculator to determine the magnitude of an abnormality and the presence of the abnormality at such frequency when the mean amplitude is higher than the initial amplitude.

9. The apparatus of claim 5, wherein said bandpass filter means is capable of adjusting its passband in correspondence to the standard vibration of the rotating machinery.

10. The apparatus of claim 5 further comprising:

a spectrum comparator for comparing the magnitudes of side band frequency spectrum adjacent the frequency of the maximum amplitude spectra discriminated by said discriminator means and providing an output signal representative of such comparison;

variable oscillator means for varying the sampling time interval of said analog-to-digital converter means;

control means for controlling said variable oscillator means in dependence upon said output signal and predetermined conditions such that the frequency of the maximum amplitude spectra approaches coincidence with the frequency of vibrations detected by said vibration detector means; and

frequency calculator means for calculating a resolving power frequency from said sampling time interval determined by said oscillator means;

whereby the frequency spectrum detected by varying the sampling time interval is transformed into a linear spectrum.