Safety system for submersible pump

• US 4,425,965 A
• Filed: 06/07/1982
• Issued: 01/17/1984
• Est. Priority Date: 06/07/1982
• Status: Expired due to Fees

• Current Assignee: Halliburton Company
• Original Assignee: Otis Engineering Corporation (Halliburton Company)
• Inventors: Bayh, Russell I. III, Boyle, William G.
• Primary Examiner(s): Purser, Ernest R.
• Assistant Examiner(s): Bui, Thuy M.
• Application Number:
  US06/386,035
• Time in Patent Office: 589 Days
• Field of Search: 166/106, 166/105, 166/70, 166/319-324, 166/373, 166/374, 166/381, 166/382, 166/386, 417/424, 285/264, 285/261
• US Class Current: 166/106
• CPC Class Codes: E21B 2200/04 Ball valves
• CPC Class Codes: E21B 23/02 for locking the tools or the like in landing nipples or in recesses between adjacent sections of tubing E21B23/03 - E21B23/06 take precedence
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 43/128 Adaptation of pump systems with down-hole electric drives
• CPC Class Codes: F04D 13/10 adapted for use in mining bore holes

Abstract

A submersible pump and safety system for installation in wells having a submersible pump adapted to land within a well flow conductor for pumping well fluids to the surface plus a subsurface safety valve or valves for maintaining the well under control as the pump is run into and removed from the well. The subsurface safety valve is hydraulically actuated by the discharge pressure of the pump. The landing nipple in which the pump and safety valve are mounted has longitudinal flow passageways to communicate pump discharge pressure to the safety valve. The landing nipple and longitudinal flow passageways are designed for improved reliability and minimize the possibility of mechanical damage interrupting control fluid flow to the safety valve.

Claims

1. A safety system for a submersible pump, having an intake and a discharge, disposed within a well flow conductor comprising:

a. means for installing the pump within the flow conductor at a preselected downhole location and for forming a fluid seal with the interior of the flow conductor to direct fluid flow through the pump;

b. means for installing a subsurface safety valve within the flow conductor at the preselected downhole location below the submersible pump and for forming a fluid seal between the exterior of the safety valve and the interior of the flow conductor;

c. the safety valve having hydraulically actuated means for opening and closing the safety valve;

d. a landing nipple with a longitudinal bore therethrough comprising a portion of the flow conductor at the preselected downhole location;

e. the landing nipple comprising a portion of the means for installing the submersible pump and the safety valve within the flow conductor;

f. a longitudinal flow passageway extending partially through the landing nipple and communicating with the longitudinal bore at preselected locations; and

g. the longitudinal flow passageway comprising means for conducting fluid pressure from the pump discharge to the hydraulically actuated means to open the safety valve.

2. A safety system as defined in claim 1 further comprising:

a. accumulator means attached to the submersible pump for supplying fluid to the pump intake; and

b. the capacity of the accumulator means selected to provide sufficient fluid to open the safety valve when the pump is started.

3. A safety system as defined in claim 2 further comprising:

a. the accumulator means positioned between the submersible pump and the means for installing the submersible pump within the flow conductor;

b. swivel connector means for attaching the accumulator means to the pump intake; and

c. means for transmitting torque from the submersible pump through the swivel connector means to the installing means whereby the submersible pump is prevented from rotating with respect to the flow conductor.

4. A safety system as defined in claim 3 wherein the swivel connector means further comprises:

a. a ball member having a tubular leg extending therefrom and a bore extending longitudinally through the ball member and tubular leg;

b. the ball member having a generally spherical exterior surface with a pair of keys extending radially therefrom on opposite sides of the ball member;

c. a swivel cap having a bore in communication with the bore through the ball member and a first sealing surface engaging the ball member;

d. a housing means around the ball member and holding the swivel cap engaged with the ball member and the tubular leg extending through the housing means; and

e. a pair of keyways formed radially opposite from each other in the housing means to receive the keys which prevent rotation of the ball member relative to the housing means.

5. A safety system as defined in claim 2 wherein the means for installing the pump within the flow conductor further comprises:

a. a seating mandrel attached to the accumulator means with a longitudinal bore therethrough;

b. shoulder means carried on the exterior of the seating mandrel for engagement with a matching shoulder means on the interior of the landing nipple;

c. the sealing means carried on the exterior of the seating mandrel; and

d. the shoulder means engaging each other to prevent rotation of the seating mandrel relative to the landing nipple.

6. A safety system as defined in claim 1 further comprising:

a. means for selectively equalizing fluid pressure between the interior and the exterior of the safety valve while installing and removing the safety valve from the longitudinal bore of the landing nipple; and

b. at least one of the longitudinal flow passageways communicating well fluids from below the landing nipple to the equalizing means.

7. A safety system as defined in claim 1 having a plurality of longitudinal flow passageways in the landing nipple which further comprise:

a. longitudinal grooves formed in the exterior of the landing nipple;

b. radial ports extending through the landingg nipple at the preselected locations to allow fluid communication between the grooves and the longitudinal bore of the landing nipple;

c. a rod extending the length of each groove and partially into its respective groove; and

d. the rods welded to the landing nipple to provide a fluid barrier between the longitudinal grooves and the exterior of the landing nipple.

8. A landing nipple for releasably installing a submersible pump and a safety valve at a downhole location within a well flow conductor comprising:

a. a longitudinal bore through the landing nipple which comprises a portion of the flow conductor;

b. a longitudinal flow passageway extending partially through the landing nipple and communicating with the longitudinal bore at preselected locations;

c. the longitudinal flow passageway comprising means for conducting fluid pressure from the pump discharge to open the safety valve; and

d. means for releasably installing the submersible pump within the longitudinal bore to prevent rotation of the pump relative to the landing nipple.

9. A landing nipple as defined in claim 8 wherein the landing nipple has a plurality of longitudinal flow passageways further comprising:

a. longitudinal grooves formed in the exterior of the landing nipple;

b. radial ports extending through the landing nipple at the preselected locations to allow fluid communication between the grooves and the longitudinal bore of the landing nipple;

c. a rod extending the length of each groove and partially into its respective groove; and

d. the rods welded to the landing nipple to provide a fluid barrier between the longitudinal grooves and the exterior of the landing nipple.

10. A well completion which includes a submersible pump with an inlet and discharge disposed within a flow conductor and a safety system for controlling fluid flow through the flow conductor comprising:

a. means for installing the pump within the flow conductor at a preselected downhole location and for forming a fluid seal with the interior of the flow conductor to direct fluid flow through the pump;

b. means for installing a subsurface safety valve within the flow conductor at the preselected downhole location below the submersible pump and for forming a fluid seal between the exterior of the safety valve and the interior of the flow conductor;

c. the safety valve having hydraulically actuated means for opening and closing the safety valve;

d. an accumulator means attached to the submersible pump for supplying fluid to the pump inlet;

e. a seating mandrel attached to the accumulator means with a longitudinal bore therethrough;

f. swivel connector means for attaching the accumulator means to the pump inlet and adjacent accumulator means; and

g. means for transmitting torque from the submersible pump through the swivel connector means to the installing means whereby the submersible pump is prevented from rotating with respect to the flow conductor.

11. A well completion as defined in claim 10 wherein the swivel connector means further comprises:

a. a ball member having a tubular leg extending therefrom and a bore extending longitudinally through the ball member and tubular leg;

b. the ball member having a generally spherical exterior surface with a pair of keys extending radially therefrom on opposite sides of the ball member;

c. a swivel cap having a bore in communication with the bore through the ball member and a first sealing surface engaging the ball member;

d. a housing means around the ball member and holding the swivel cap engaged with the ball member and the tubular leg extending through the housing means; and

e. a pair of keyways formed radially opposite from each other in the housing means to receive the keys which prevent rotation of the ball member relative to the housing means.

12. A swivel connector for use in a submersible pump installation within a well flow conductor comprising:

a. a ball member having a tubular leg extending therefrom and a bore extending longitudinally through the ball member and tubular leg;

b. the ball member having a generally sperical exterior surface with a pair of lugs positioned in holes on opposite sides thereof and a portion of each lug extending radially from the ball member;

c. a key formed on the portion of each lug extending from the ball member;

d. a swivel cap having a bore in communication with the bore through the ball member and a first sealing surface engaging the ball member;

e. a housing means around the ball member and holding the swivel cap engaged with the ball member and the tubular leg extending through the housing means;

f. a pair of keyways formed radially opposite from each other in the housing means to receive the keys which prevent rotation of the ball member relative to the housing means; and

g. a circular opening at the end of each keyway to allow insertion of its respective lug therethrough and into its respective hole in the ball member.