Method and inspection apparatus for inspecting an object, in particular a bottle

• US 4,428,674 A
• Filed: 07/23/1981
• Issued: 01/31/1984
• Est. Priority Date: 07/30/1980
• Status: Expired due to Fees

• Current Assignee: Hayo Giebel, Heinz Gutschale
• Original Assignee: Hayo Giebel, Heinz Gutschale
• Inventors: Giebel, Hayo, Gutschale, Heinz
• Primary Examiner(s): Sikes, William L.
• Assistant Examiner(s): Koren, Matthew W.
• Application Number:
  US06/286,350
• Time in Patent Office: 922 Days
• Field of Search: 356/239, 356/240, 250/562, 250/563, 250/572, 250/223 B, 209/526, 209/577, 358/106
• US Class Current: 356/239.4
• CPC Class Codes: G01N 21/8851 Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges G01N21/8806 and G01N21/93 - G01N21/95692 take precedence; optical measurement of dimensions G01B11/00; optical scanning G02B26/10; image transformation G06T3/00; computerised image enhancement G06T5/00; image processing per se for flaw detection G06T7/0002
• CPC Class Codes: G01N 21/90 in a container or its contents G01N21/91 takes precedence

Abstract

A method of and apparatus for inspecting an object, in particular a bottle, which is irradiated by a radiation that is received and converted into an electrical videosignal which is converted into a digital signal, points of fault in the object being established by alterations in intensity between the digital signals from two adjacent image spots, characterized in that:

(1) only alterations in intensity which exceed a definite threshold level are recorded as the start of a point of fault and the end of a point of fault;

(2) for each of these points of fault certain characteristic quantities such, e.g., as mean relative blackening, maximum relative blackening, width of the point of fault and/or overall extent of the point of fault, are determined;

(3) the characteristic quantities are divided up into different classes corresponding with their magnitudes;

(4) the frequency distribution of the occurrence of the characteristic quantities in the different classes is established by adding; and

(5) the frequency distribution established is correlated with predetermined frequency distributions in order to decide about the quality of the object.

Claims

1. In a method of inspecting an object, in particular a bottle, which is irradiated by a radiation that is received and converted into an electrical videosignal which is converted into a digital signal, points of fault in said object being recognised by alterations in intensity between said digital signals from two adjacent image spots the improvement wherein

(1) only alterations in intensity which exceed a definite threshold level are recorded as the start of a point of fault and the end of a point of fault;

(2) for each of said points of fault one or more characteristic quantities are determined;

(3) said characteristic quantities are divided up into different classes corresponding with their magnitudes;

(4) the frequency distribution of the occurrence of said characteristic quantities in the different classes is established by adding; and

(5) said frequency distribution established is correlated with predetermined frequency distributions in order to decide about the quality of said object.

2. A method as in claim 1, wherein said definite threshold level is set on the basis of that brightness of the image of said object and is determined by integration of the brightness along a vertical line of image spots.

3. A method as in claim 1, wherein said characteristic quantities are divided up into three different classes.

4. A method as in claim 1, wherein said frequency distribution for various vertical regions of said objects which are, e.g., particularly affected by frictional wear, is established by different ways of evaluation.

5. A method as in claim 1 for inspecting a bottle with a mouth, wherein said method is performed for four different views, namely, two side elevations offset by 90 degrees, a bottom view and a view of said mouth.

6. A method as in claim 1, wherein said videosignals in the vertical direction, are generated simultaneously and in the horizontal direction, are processed by comparison of the alteration in intensity between adjacent image spots.

7. A method as in claim 1, wherein from said videosignals, by establishing the alterations in intensity between the background and said object, the contour of said object is also determined and compared with definite contour values.

8. An inspection apparatus for carrying out said method as in one of the claims 1 to 7, having a photoelectric image-converter, an analogue-digital converter for an output signal from said image-converter, a register for temporary storage of said digital signal and a comparator for comparing an output signal from said analogue-digital converter with an output signal from said register, characterized by:

(a) an adaptive threshold regulator for step (1) of said method;

(b) an initial-intensity store, an intensity integrator a maximum-detector and a width-meter for step (2) of said method;

(c) quantizers connected after the foregoing respectively, for step (3) of said method;

(d) a histogram store for step (4) of said method; and

(e) a frequency correlator for step (5) of said method.

9. An inspection apparatus as in claim 8, wherein between said quantizers and said histogram store a multiplexer is connected and is controlled by a comparator for the Y coordinates of said videosignals and predetermined vertical regions.

10. An inspection apparatus as in claim 8, wherein to said frequency correlator there is connected a comparator network which in turn is connected to a tolerance-limits input panel, and that to outputs from said comparator network there are connected an indicator panel and an ejector unit for ejecting objects not fulfilling a definite desired quality.

11. The method of claim 1 in which the recording step comprises integrating the electrical signal and varying the given threshold level in accordance with changes in the integrated signal.

12. In a method for inspecting an object such as a bottle by detecting radiation directed at the object, converting the detected radiation into an electrical signal representative of image spots from the object, and sensing alterations in the intensity of the signal from two adjacent image spots, the improvement comprising the steps of:

recording alterations in the intensity of the signal which exceed a predetermined threshold level to define the start of a point of fault and the end of a point of fault;

deriving from the alterations one or more characteristic quantities for each of the defined points of fault;

sorting each of the one or more characteristic quantities into a plurality of different classes depending upon their magnitudes;

counting the frequency of occurrence of each class of each of the one or more characteristic quantities; and

correlating the counted frequencies of occurrence with established values to evaluate the quality of the object.

13. The method of claim 12, in which the converting step comprises converting the detected radiation into a multi-bit digital signal.