Sensor structure incorporating multiple piezoelectric generators

• US 4,431,935 A
• Filed: 09/15/1981
• Issued: 02/14/1984
• Est. Priority Date: 09/15/1981
• Status: Expired due to Term

• Current Assignee: Rockwell International Corporation
• Original Assignee: Rockwell International Corporation
• Inventors: Rider, Billie F.
• Primary Examiner(s): Miller, J. D.
• Assistant Examiner(s): REBSCH, DONALD
• Application Number:
  US06/302,002
• Time in Patent Office: 882 Days
• Field of Search: 310/328, 310/329, 310/330, 310/331, 310/332, 310/364, 310/366, 73/504, 73/505
• US Class Current: 310/331
• CPC Class Codes: G01C 19/5642 using vibrating bars or beams
• CPC Class Codes: G01P 15/18 in two or more dimensions
• CPC Class Codes: H10N 30/302 Sensors

Abstract

Sensor structure integrates multiple piezoelectric bender elements into a single piezoelectric unit. A single base member comprising a plurality of plates of piezoelectric material includes three or more electrodes for forming two or more bender elements. Preferred embodiments include one or more of the following: (i) electrodes for forming inactive regions near structure center and/or ends, (ii) aspects of structural symmetry aiding to establish preferred signal phase and amplitude relationships (iii) base member fashioned according to a three layer laminated structure (iv) circular base member (v) uniform plate polarization (vi) two or four substantially matched bender elements.

Claims

1. Sensor means comprising:

a plurality N of flat plates of piezoelectric material, each said plate having two opposing major surfaces, said plates being arranged according to a laminated structure, and

first, second, and third electrodes located on predetermined major surfaces, said first and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a first signal-generating electrode pair, said second and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a second signal-generating electrode pair, said first electrode and said second electrode being configured and located such that, relative to a reference axis perpendicular to the major surfaces, the first and second electrodes are angularly displaced from one another by a non-zero amount, and

a further electrode EM located between said first and second electrodes and having at least a portion located on the same major surface as is contacted by at least one of the first and second electrodes, said further electrode EM being electrically isolated from both the first and second electrodes and being electrically shorted to said third electrode.

19. Sensor means as defined in claim 18 or 1 wherein there are first and second external plates arranged according to the laminated structure, and the first and second electrodes are located to contact the external major surface of said first external plate, and wherein said sensor means includes two further electrodes EB1 and EB2, said electrode EB1 being configured and located to serve substantially a duplicate function of said first electrode but being located on the external major surface of said second external plate, said electrode EB2 being configured and located to serve substantially a duplicate function of said second electrode but being located on the external major surface of said second external plate.

20. Sensor means as defined in claim 19 wherein, relative to coordinate system having (i) a Z axis which is the same as said reference axis (ii) an X axis perpendicular to said Z axis and (iii) a Y axis perpendicular to both said Z and X axes, (a) said first and second electrodes are located and configured on opposite sides of the X-Z plane and such that when their two individual areas of contact with major surfaces are each projected along the Z axis into the X-Y plane, said projected areas of contact are symmetric with one another about the X-Z plane, (b) said first electrode is further located and configured such that in the plane of the major surface on which the first electrode is located said first electrode is substantially symmetric about said Y-Z plane, and (c) said second electrode is further located and configured such that in the plane of the major surface on which the second electrode is located the second electrode is substantially symmetric about said Y-Z plane.

2. Sensor means comprising:

a plurality N of flat plates of piezoelectric material, each said plate having two opposing major surfaces, said plates being arranged according to a laminated structure, and

first, second, and third electrodes located on predetermined major surfaces, said first and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a first electrode pair, said second and third electrodes located to contact opposite major surfaces of a predetermied one of said plates so as to form a second electrode pair, said first electrode and said second electrode being configured and located such that, relative to a reference axis perpendicular to the major surfaces, the first and second electrodes are angularly displaced from one another by a non-zero amount,

said first and second electrode pairs being located and configured such that when the following conditions is imposed, namely, when (i) said plates are appropriately polarized and (ii) the sensor means is rotated at a predetermined frequency f_s about the reference axis and (iii) the sensor means experiences a movement such that the reference axis tilts at a constant angular rate away from a previous orientation, then said first and second electrode pairs will generate, respectively, first and second AC signals which will (a) have the same frequency f_s, and (b) have peak amplitudes whose ratio will be substantially constant.

3. Sensor means as defined in claim 2 wherein the peak amplitude ratio will be substantially one.

8. Sensor means as defined in claims 2, 3, 4, 5, or 6 wherein said first and second electrodes are located to contact the same major surface.

9. Sensor means as defined in claims 2, 3, 4, 5, or 6 wherein each of said plates is uniformly polarized normal to its major surfaces.

10. Sensor means as defined in claims 2, 3, 4, 5 or 6 wherein there are first and second external piezoelectric plates arranged according to the laminated structure, and at least part of the third electrode is located between said first and second external plates.

11. Sensor means as defined in claim 10 wherein N is equal to 3 such that there is one internal piezoelectric plate arranged according to the laminated structure between said first and second external plates, and at least part of the third electrode is located to contact both major surfaces of the internal plate.

12. Sensor means as defined in claim 2 wherein, relative to coordinate system having (i) a Z axis which is the same as said reference axis (ii) an X axis perpendicular to said Z axis and (iii) a Y axis perpendicular to both said Z and X axes, said first and second electrodes are located and configured on opposite sides of the X-Z plane and such that when their two individual areas of contact with major surfaces are each projected along the Z axis into the X-Y plane, said projected areas of contact are substantially symmetric with one another about the X-Z plane.

13. Sensor means as defined in claim 2 wherein, relative to coordinate system having (i) a Z axis which is the same as said reference axis (ii) an X axis perpendicular to said Z axis and (iii) a Y axis perpendicular to both said Z and X axes, said first and second electrodes are located on opposite sides of the X-Z plane, and further, said first electrode is located and configured such that in the plane of the major surface on which the first electrode is located said first electrode is substantially symmetric about the Y-Z plane, and further, said second electrode is located and configured such that in the plane of the major surface on which the second electrode is located the second electrode is substantially symmetric about the Y-Z plane.

14. Sensor means as defined in claim 2 wherein, relative to coordinate system having (i) a Z axis which is the same as said reference axis (ii) an X axis perpendicular to said Z axis and (iii) a Y axis perpendicular to both said Z and X axes, (a) said first and second electrodes are located and configured on opposite sides of the X-Z plane and such that when their two individual areas of contact with major surfaces are each projected along the Z axis into the X-Y plane, said projected areas of contact are symmetric with one another about the X-Z plane, (b) said first electrode is further located and configured such that in the plane of the major surface on which the first electrode is located said first electrode is substantially symmetric about the Y-Z plane, and (c) said second electrode is further located and configured such that in the plane of the major surface on which the second electrode is located the second electrode is substantially symmetric about the Y-Z plane.

15. Sensor means as defined in claim 14 wherein each of said plates is substantially symmetric about the Y-Z plane and also substantially symmetric about the X-Z plane.

42. Sensor means as defined in claims 2, 3, 4, 5, or 6 wherein said first and second electrodes are located to contact different major surfaces.

4. Sensor means comprising:

a plurality N of flat plates of piezoelectric material, each said plate having two opposing major surfaces, said plates being arranged according to a laminated structure, and

first, second, and third electrodes located on predetermined major surfaces, said first and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a first electrode pair, said second and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a second electrode pair, said first electrode and said second electrode being configured and located such that, relative to a reference axis perpendicular to the major surfaces, the first and second electrodes are angularly displaced from one another by a non-zero amount,

said first and second electrode pairs being located and configured such that when the following condition is imposed, namely, when (i) said plates are appropriately polarized and (ii) the sensor means is rotated at a predetermined frequency f_s about the reference axis and (iii) the sensor means experiences a movement such that the references axis tilts at a constant angular rate away from a previous orientation, then said first and second electrode pairs will generate, respectively, first and second AC signals which will (a) have the same frequency f_s, and (b) differ in phase by a predetermined one of substantially 0°

or substantially 180°

.

5. Sensor means as defined in claim 4 wherein said first and second electrode pairs are located on opposite sides of said reference axis.

6. Sensor means as defined in claim 5 wherein N equals a predetermined one of 2 or 3.

7. Sensor means definable relative to a coordinate system having three mutually perpendicular axes designated as X, Y, and Z, said sensor means comprising:

a plurality N of flat circular plates of piezoelectric material, each said plate having two opposing circular major surfaces normal to, and centered about, said Z axis, said plates being arranged according to a laminated structure and each said plate being uniformly polarized normal to its major surfaces, each said circular plate being configured such that the piezoelectric material thereof continuously extends full circle around the Z axis and

first, second, and third electrodes located on predetermined major surfaces, said first and second electrodes located on one major surface of a predetermined plate designated as P1 and further located so as to be on opposite sides of the X-Z plane, at least part of said third electrode being configured and located to contact the opposite major surface of plate P1 so as to form, in conjunction with said first and second electrodes, first and second signal-generating electrode parts respectively, and

a first additional electrode located between said first and second electrodes, said first additional electrode being located and configured to be electrically isolated from said first and second electrodes and to cause a predetermined portion of the major surface contacted by the first electrode to be shorted to said third electrode.

16. Sensor means comprising:

a plurality N of flat plates of piezoelectric material, each said plate having two opposing major surfaces, said plates being arranged according to a laminated structure, and

first, second, and third electrodes located on predetermined major surfaces, said first and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a first electrode pair, said second and third electrodes located to contact opposite major surfaces of a predetermined one of said plates so as to form a second electrode pair, said first electrode and said second electrode being configured and located such that, relative to a reference axis perpendicular to the major surfaces, the first and second electrodes are angularly displaced from one another by a non-zero amount, and

a fourth electrode located on the same side of the reference axis as the first electrode but at a greater distance from the reference axis than the first electrode, said fourth electrode having at least a portion located on the same major surface as is contacted by the first electrode, said fourth electrode being electrically isolated from both the first and second electrodes, and said fourth electrode being electrically connected to said third electrode.

17. Sensor means as defined in claim 16 and further including a fifth electrode located on the same side of the reference axis as the second electrode but at a greater distance from the reference axis than the second electrode, said fifth electrode having at least a portion located on the same major surface as is contacted by the second electrode, said fifth electrode being electrically isolated from both the first and second electrodes and said fifth electrode being electrically connected to said third electrode.

18. Sensor means as defined in claim 17 including a further electrode EM located between said first and second electrodes and having at least a portion located on the same major surface as is contacted by at least one of the first and second electrodes, said further electrode EM being electrically isolated from both the first and second electrodes and being electrically connected to said third electrode.

21. Sensor means definable relative to a coordinate system having three mutually perpendicular axes designated as X, Y, and Z, said sensor means comprising:

a plurality N of flat circular plates of piezoelectric material, each said plate having two opposing circular major surfaces normal to, and centered about, said Z axis, said plates being arranged according to a laminated structure and each said plate being uniformly polarized normal to its major surfaces, each said circular plate being configured such that the piezoelectric material thereof continuously extends full circle around the Z axis, and

first, second, and third electrodes located on predetermined major surfaces, said first and second electrodes located on one major surface of a predetermined plate designated as P1 and further located so as to be on opposite sides of the X-Z plane, at least part of said third electrode being configured and located to contact the opposite major surface of plate P1 so as to form, in conjunction with said first and second electrodes, first and second electrode pairs respectively.

22. Sensor means as defined in claim 21 wherein the major surface area of plate P1 contacted by said third electrode is coextensive with at least the major surface areas contacted by the first and second electrodes.

23. Sensor means as defined in claim 21 wherein said first and second electrodes are located and configured such that the two areas of the major surface contacted by said first and second electrodes are substantially symmetric with one another about the X-Z plane.

24. Sensor means as defined in claim 23 wherein said first electrode is further located and configured such that the area of the major surface contacted by said first electrode is substantially symmetric about the Y-Z plane, and wherein said second electrode is further located and configured such that the area of the major surface contacted by said second electrode is substantially symmetric about the Y-Z plane.

25. Sensor means as defined in claim 24 wherein the major surface area contacted by said first electrode has first and second substantially linear sides, said first linear side being substantially symmetric about the Y-Z plane, and said second linear side being substantially symmetric about the Y-Z plane.

26. Sensor means definable relative to a coordinate system having three mutually perpendicular axes designated as X, Y, and Z, said sensor means comprising:

a plurality N of flat circular plates of piezoelectric material, each said plate having two opposing circular major surfaces normal to, and centered about, said Z axis, said plates being arranged according to a laminated structure and each said plate being uniformly polarized normal to its major surfaces, and

first, second, and third electrodes located on predetermined major surfaces, said first and second electrodes located on one major surface of a predetermined plate designated as P1 and further located so as to be on opposite sides of the X-Z plane, at least part of said third electrode being configured and located to contact the opposite major surface of plate P1 so as to form, in conjunction with said first and second electrodes, first and second electrode pairs respectively, and

a fourth electrode located on the same side of the X-Z plane as the first electrode but at a greater distance from the X-Z plane than the first electrode, said fourth electrode being further located and configured to be electrically isolated from said first electrode and to cause a predetermined portion of the major surface contacted by the first electrode to be shorted to said third electrode, and further including a fifth electrode located and configured on the same side of the X-Z plane as the second electrode but at a greater distance from the X-Z plane than the second electrode, said fifth electrode further being located and configured to be electrically isolated from said second electrode and to cause a predetermined portion of the major surface contacted by the second electrode to be shorted to said third electrode.

27. Sensor means as defined in claim 26 wherein the major surface areas contacted by said fourth and fifth electrodes are substantially symmetric with one another about the X-Z plane.

28. Sensor means as defined in claim 27 wherein the individual major surface areas contacted by said fourth and fifth electrodes are each substantially symmetric about the Y-Z plane.

29. Sensor means as defined in claim 28 and further including first and second substantially equal weights attached to, respectively, said fourth and fifth electrodes.

30. Sensor means as defined in claim 29 wherein said first weight comprises a first flat section of polarized piezoelectric material having a predetermined shape, and said second weight comprises a second flat section of polarized piezoelectric material having a predetermined shape.

31. Sensor means as defined in claim 30 wherein said first and second weights are shaped to be substantially congruent with major surface areas contacted by, respectively, said fourth and fifth electrodes.

32. Sensor means as defined in claim 28 wherein the major surface area of plate P1 which is contacted by the fourth electrode is bounded on one side by a chord of a circle, said chord being parallel to the X axis.

33. Sensor means as defined in claim 26 and including a first additional electrode located between said first and second electrodes, said first additional electrode being located and configured to be electrically isolated from said first and second electrodes and to cause a predetermined portion of the major surface contacted by the first electrode to be shorted to said third electrode.

34. Sensor means as defined in claim 33 or 7 wherein the major surface area contacted by said first additional electrode is substantially symmetric about the X-Z plane and is also substantially symmetric about the Y-Z plane.

35. Sensor means as defined in claim 34 wherein the major surface area of plate P1 which is contacted by said first additional electrode is substantially bounded on two sides by two different chords of a circle, both said chords being parallel to, and on different sides of, the X axis.

36. Sensor means as defined in claim 33 or 7 wherein there are two external plates P1 and P2 arranged according to the laminated structure and wherein said sensor means includes a second additional electrode and a third additional electrode, said second additional electrode being located and configured on the external major surface of plate P2 such that the major surface areas contacted by the first electrode and the second additional electrode are substantially mirror images of one another about a plane parallel to the X-Y plane, said third additional electrode being located and configured on the external major surface of plate P2 such that the major surface areas contacted by the second electrode and the third additional electrode are substantially mirror images of one another about a plane parallel to the X-Y plane.

37. Sensor means as defined in claim 36 wherein all said electrodes identified as something other than first, second, third, second additional, or third additional, each have portions located on the external surface of plate P2 such that their respective plate P2 contact areas are substantially mirror images of their respective plate P1 contact areas about a plane parallel to the X-Y plane.

38. Sensor means as defined in claim 37 wherein N=3 such that there are two external plates P1 and P2 and one internal plate P3 arranged according to the laminated structure, and wherein at least part of the third electrode is located to contact both major surfaces of plate P3.

39. Sensor means as defined in claim 33 or 7 and further including means for securing an appropriate part of said sensor means to a driveshaft capable of rotational movement.

40. Sensor means as defined in claim 39 wherein the appropriate part of said sensor means comprises said first additional electrode.

41. Sensor means as defined in claim 39 wherein said sensor means has a through-hold coaxial with said Z axis, said hole being suitable for accommodating a driveshaft extending entirely through said sensor means.