Apparatus for monitoring a plurality of operations

• US 4,432,064 A
• Filed: 10/27/1980
• Issued: 02/14/1984
• Est. Priority Date: 10/27/1980
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Arnold, Edward P., Barker, Kenneth D.
• Primary Examiner(s): Gruber, Felix D.
• Application Number:
  US06/201,161
• Time in Patent Office: 1,205 Days
• Field of Search: 364/550, 364/551, 364/708, 364/900, 166/65, 166/66, 166/250, 175/40, 175/25, 73/151, 346/33 WL, 340/853-861, 367/25, 367/35
• US Class Current: 702/9
• CPC Class Codes: E21B 33/13 Methods or devices for cementing, for plugging holes, crevices or the like
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 43/2607 Surface equipment specially adapted for fracturing operations
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions

Abstract

An apparatus for monitoring a plurality of operations, particularly on an offshore drilling rig, comprises a portable housing, a plurality of dedicated monitoring units associated with the housing, and a master microcomputer unit associated with the housing for handling information transfers between each of the dedicated monitoring units. Each monitoring unit includes a dedicated central processing unit which controls the operation of that unit. Control is maintained over a number of transducers which detect various physical conditions associated with the monitored operation. The electrical signals obtained from monitoring the conditions are processed and displayed on respective display consoles located in the housing. Intercommunication among the various units is achieved through serial input/output devices establishing communication channels between each unit and the master microcomputer unit.

Claims

1. A system for monitoring a plurality of operations, comprising:

first input means for detecting a first physical condition identified with a first operation of said plurality of operations and for converting said first condition into a first electrical input signal;

first microcomputer means, responsive to said first electrical input signal, for producing a first output signal electrically representing information about said first physical condition, said first microcomputer means including;

first electronic microprocessor means;

first electronic memory means;

first input signal conditioning means for transforming said first electrical input signal into a digital signal usable by said first microprocessor means;

first priority control means for establishing priority control commands for said first microprocessor means; and

first bus means for providing communication links between said first microprocessor means, said first memory means, said first input signal conditioning means and said first priority control means;

first output means for displaying said first output signal in a humanly understandable form;

second input means for detecting a second physical condition identified with a second operation of said plurality of operations and for converting said second condition into a second electrical input signal;

second microcomputer means, responsive to said second electrical input signal, for producing a second output signal electrically representing information about said second physical condition, said second microcomputer means including;

second electronic microprocessor means;

second electronic memory means;

second input signal conditioning means for transforming said second electrical input signal into a digital signal usable by said second microprocessor means;

second priority control means for establishing priority control commands for said second microprocessor means; and

second bus means for providing communication links between said second microprocessor means, said second memory means, said second input signal conditioning means and said second priority control means;

second output means for displaying said second output signal in a humanly understandable form;

master microcomputer means for handling information transfers between said first and second microcomputer means; and

communication interface means for providing a first communication path between said master microcomputer means and said first microcomputer means and for providing a second communication path between said master microcomputer means and said second microcomputer means.

2. A system as defined in claim 1, wherein each of said first and second microcomputer means further includes logic gate means for interfacing the respective microprocessor means with a respective microterminal means for entering information into, and displaying information from, the respective microcomputer means.

3. A system as defined in claim 2, wherein each of said first and second microcomputer means further includes:

a rack for holding printed circuit cards; and

a printed circuit board, mountable in said rack, having the respective microprocessor means and the respective logic gate means contained thereon.

4. A system as defined in claim 2, wherein:

said electronic microprocessor means includes a CLEAR input and a WAIT input;

said microterminal includes a TPB control terminal, a RUNU control terminal and a RUNP control terminal;

said bus means includes a PBRESET line, a WAITRQ line and a BUSRQ line; and

said logic gate means includes;

first combinational logic gate means having inputs electrically connectable to respective ones of said TPB, RUNU and RUNP control terminals and providing a latched output; and

second combinational logic gate means, including;

a plurality of inputs, one of said inputs for receiving the signal from the latched output of said first combinational logic gate means, another of said inputs for receiving a signal from said PBRESET line, a further one of said inputs for receiving a signal from said WAITRQ line and an additional one of said inputs for receiving a signal from said BUSRQ line;

a first output connected to said CLEAR input; and

a second output connected to said WAIT input.

5. A system as defined in claim 4, wherein each of said microprocessor means includes an RCA 1802 CMOS integrated circuit central processing unit.

6. A system as defined in claim 5, wherein each of said first and second microcomputer means further includes:

a rack for holding printed circuit cards; and

a printed circuit board, mountable in said rack, having the respective microprocessor means and the respective logic gate means contained thereon.

7. A system as defined in claim 1, wherein said input signal conditioning means includes:

means for changing the respective electrical input signal into an electrical signal having digitally recognizable pulses;

counter means for counting the number of said pulses;

adjustable means for adjusting the count of said pulses; and

time base means for providing an electrical timing signal.

8. A system as defined in claim 7, wherein said counter means includes:

a plurality of integrated circuit logic gates; and

means for interconnecting selectable ones of said logic gates so that different counting configurations can be manually constructed.

9. A system as defined in claim 8, wherein said adjustment means includes:

switch means for setting a predetermined numerical factor correlated to the respective input means; and

software-controlled means for entering said predetermined factor in said counter means so that the count of said pulses is adjusted.

10. A system as defined in claim 7, wherein said adjustment means includes:

switch means for setting a predetermined numerical factor correlated to the respective input means; and

software-controlled means for entering said predetermined factor in said counter means so that the count of said pulses is adjusted.

11. A system as defined in claim 1, wherein said priority control means includes:

data entry means for providing electrical signals representing desired priorities;

debounce circuit means for stabilizing at least a portion of the electrical signals; and

priority encoder means for detecting said electrical signals and for establishing a priority signal in response thereto.

12. A system as defined in claim 11, wherein:

said data entry means includes sixteen switch means;

said debounce circuit means includes twelve shift register integrated circuit means; and

said priority control means further includes;

means for electrically connecting eight of said sixteen switch means to eight of said twelve shift register integrated circuit means;

means for electrically connecting another four of said sixteen switch means to another four of said twelve shift register integrated circuit means; and

means for connecting the remaining four switch means to said priority encoder means.

13. A system as defined in claim 1, wherein said communication interface means includes:

means for asynchronously transmitting and receiving information between said master microcomputer means and said first and second microcomputer means; and

clocking means for providing an electrical timing signal having a selectable frequency.

14. A system as defined in claim 13, wherein said clocking means includes:

frequency generator means for providing a plurality of alternating electrical signals having frequencies within a manually selectable range; and

means, responsive to the respective microcomputer means with which said frequency generator means is associated, for selecting one of said plurality of alternating electrical signals within the manually selected range of frequencies.

15. A system for monitoring a plurality of conditions on an offshore drilling rig, comprising:

blender monitor means for monitoring the operation of blending materials for use at said offshore drilling rig, said blender monitor means including;

a plurality of blender transducers for converting transfers of blending material into proportionate electrical signals;

signal conditioning means for transforming the blender proportionate electrical signals into corresponding blender digital signals;

microprocessor means, responsive to said blender digital signals, for calculating blender output values electrically representing the detected conditions of the blending operation;

display means for visually displaying said blender output values; and

first serial transmitter and receiver means for serially transferring information from and to said blender monitoring means;

pumping monitor means for monitoring the operation of a plurality of pumps pumping substances at said offshore drilling rig, said pumping monitor means including;

a plurality of pumping transducers for converting physical pumping conditions into pumping proportionate electrical signals;

signal conditioning means for transforming the pumping proportionate signals into corresponding pumping digital signals;

microprocessor means, responsive to said pumping digital signals, for calculating pumping output values electrically representing the detected conditions of the pumping operations;

display means for visually displaying said pumping output means; and

second serial transmitter and receiver means for serially transferring information from and to said pumping monitor means;

cementing monitor means for monitoring the operation of cementing a well drilled at said offshore drilling rig, said operation of cementing including utilizing cementing pumps for pumping cementing materials to the well, and said cementing monitor means including;

a plurality of cementing transducers for converting physical cementing conditions into cementing proportionate electrical signals;

signal conditioning means for transforming the cementing proportionate electrical signals into corresponding cementing digital signals;

microprocessor means, responsive to said cementing digital signals, for calculating cementing output values electrically representing the detected conditions of the cementing operation;

display means for visually displaying said cementing output values; and

third serial transmitter and receiver means for serially transferring information from and to said cementing monitor means; and

master communication control means for handling information transfers between said blender, pumping and cementing monitor means, including;

master microcomputer means;

fourth serial transmitter and receiver means communicationally linked with said first serial transmitter and receiver means, for serially transferring information between said master microcomputer means and said blender monitor means;

fifth serial transmitter and receiver means, communicationally linked with said second serial transmitter and receiver means, for serially transferring information between said master microcomputer means and said pumping monitor means; and

sixth serial transmitter and receiver means communicationally linked with said third serial transmitter and receiver means, for serially transferring information between said master microcomputer means and said cementing monitor means.

16. A system as defined in claim 15, wherein each of said blender monitor means, pumping monitor means, and cementing monitor means further includes 32-channel bidirectional communication interface means for accessing a part of the respective display means to which a respective output value is to be sent.

17. A system as defined in claim 16, wherein:

said blender monitor means further includes switch means, associated with said 32-channel bidirectional communication interface means of said blender monitor means, for manually entering data into said blender monitor means;

said pumping monitor means includes means, responsive to said pumping microprocessor means, for deactivating selectable ones of said pumps; and

said cementing monitor means includes;

switch means, associated with the 32-channel bidirectional communication interface means of said cementing monitor means, for manually entering data into said cementing monitor means; and

means, responsive to said cementing microprocessor means, for deactivating selectable ones of said cementing pumps.

18. A system as defined in claim 17, further comprising:

an enclosure having said signal conditioning means, said microprocessor means, said display means, said serial transmitter and receiver means, said 32-channel bidirectional communication interface means, and said switch means contained therein; and

a portable skid having said enclosure mounted thereon.

19. A system as defined in claim 18, wherein said enclosure includes means for purging air in said enclosure.

20. An apparatus for monitoring a plurality of operations, comprising:

first input means for detecting a first physical condition identified with an operation of blending chemicals wherein a blended substance is obtained for use at an offshore drilling rig and for converting said detected first physical condition into a first electrical input signal;

first microcomputer means, responsive to said first electrical input signal, for producing a first output signal electrically representing information about said detected first physical condition;

first output means for displaying said first output signal in a humanly understandable form;

second input means for detecting a second physical condition identified with an operation of pumping materials at said offshore drilling rig and for converting said detected second physical condition into a second electrical input signal;

second microcomputer means, responsive to said second electrical input signal, for producing a second output signal electrically representing information about said detected second physical condition;

second output means for displaying said second output signal in a humanly understandable form;

third input means for detecting a third physical condition identified with an operation of cementing a well at said offshore drilling rig and for converting said detected third physical condition into a third electrical input signal;

third microcomputer means, responsive to said third electrical input signal, for producing a third output signal electrically representing information about said detected third physical condition;

third output means for displaying said third output signal in a humanly understandable form; and

master microcomputer means for handling information transfers between said first, second and third microcomputer means.