Roofing tile

• US 4,432,183 A
• Filed: 04/03/1981
• Issued: 02/21/1984
• Est. Priority Date: 04/03/1981
• Status: Expired due to Term

• Current Assignee: Monierlifetile, LLC (Seven Group Holdings Limited)
• Original Assignee: GORY Associated Industries Incorporated
• Inventors: Pike, Robert D., Bobolts, Elroy F.
• Primary Examiner(s): Raduazo, Henry E.
• Application Number:
  US06/249,002
• Time in Patent Office: 1,054 Days
• Field of Search: 52/533, 52/536, 52/538, 52/541, 52/542, 52/543, 52/553, 52/560
• US Class Current: 52/533
• CPC Class Codes: E04D 1/16 of ceramics, glass or concrete, with or without reinforcement
• CPC Class Codes: E04D 1/2916 the fastening means taking hold directly on adjacent elements of the same row
• CPC Class Codes: E04D 1/2949 having joints with fluid-handling feature, e.g. a fluid channel for draining

Abstract

A flat shingle style concrete roofing tile adapted to be laid over an underlayment in a series of courses on a roof and secured to the roof by mechanical fasteners and a sealant is provided. The tile has thickened edges along the front, back and sides molded to the underside of the tile, the front edge and the front portion of the side edges forming a step of reduced thickness relative to the adjacent part of the side edge which is adapted to resist a tile in an upper course from sliding down an inclined roof when engaged with the course immediately below it. The rear portion of the side edges and the back edge being shaped so as to provide an extended bearing surface along the back edge and the rear portion of the side edges of the tile when the tiles are lapped in successive courses. Complementary flanges extending from each side of the tile each form a ridge and a groove, the groove of each tile being adapted to receive and lock the ridge of an adjacent tile. The tile has weep holes molded in the bottom surface of the back edge of the tile located so as to divert the flow of water away from the mechanical fasteners, and to drain water which accumulates between the tile and the underlayment, thereby prolonging the useful life of the underlayment. In another embodiment there is provided a tile for use as the initial course of tile nearest the eaves, the tile having weep holes molded in the bottom surface of a front edge which is thicker than the remaining edges. The thick front edge also properly pitches the tiles, thus obviating the need for raising the fascia or installing a separate filler strip.

Claims

1. In a flat shingle style concrete roofing tile adapted to be laid over an underlayment in a series of courses on a roof and fastened to said roof by mechanical fastening means, the tile having thickened edges along the front, back and sides molded to the underside of the tile, a front edge and a front portion of the side edges forming a step of reduced thickness relative to an adjacent part of the side edges which is adapted to resist a tile in an upper course from sliding down an inclined roof when engaged with the course immediately below it, a rear portion of said side edges and the back edge being shaped so as to provide an extended bearing surface along the back edges and rear portion of the side edges of the tile when said tiles are lapped in successive courses, and complementary flanges extending from each side of the tile, each flange forming a ridge and a groove, the groove of each tile being adapted to receive the ridge of an adjacent tile, the improvement wherein;

said roofing tile further comprises;

weep holes molded in a bottom surface of said back edge and having beveled areas along said back edge leading into said weep holes, and a sealant being applied at said extended bearing surface, said beveled areas and said sealant being located so as to divert the flow of water through said weep holes and away from said mechanical fastening means and to provide means for draining water which accumulates between the tile and the underlayment, thereby prolonging the useful life of said underlayment.

2. In a flat shingle style concrete roofing tile of claim 1, wherein said tile is adapted to be used as the initial course of tiles nearest the eaves of a roof, said front edge having a thickness greater than said back edge, and said side edges and further comprising weep holes molded in the bottom surface of said front edge to prevent pooling of water at the eaves and provide drainage.

3. In a roof comprising in combination support means, an underroofing, a water resistant underlayment and flat shingle style concrete roofing tile adapted to be laid in a series of courses over an entire roof and fastened to said roof by a sealant and by mechanical fastening means, the improvement wherein:

said roofing tile has thickened edges along the front, back and sides molded to the underside of the tile, the front edge and a front portion of the side edges forming a step of reduced thickness relative to an adjacent part of the side edges which is adapted to resist a tile in an upper course from sliding down an inclined roof when engaged with the course immediately below it, a rear portion of said side edges and the back edge being shaped so as to provide an extended bearing surface along the back edges and a rear portion of the side edges of the tile when said tiles are lapped in successive courses, complementary flanges extending from each side of the tile, each flange forming a ridge and a groove, the groove of each tile being adapted to receive the ridge of an adjacent tile, and weep holes molded in a bottom surface of said back edge and having beveled areas along said back edge leading into said weep holes, and a sealant being applied at said extended bearing surface, said beveled areas and said sealant being located so as to divert the flow of water through said weep holes and away from said mechanical fastening means and to provide means for draining water which accumulates between the tile and the underlayment, thereby prolonging the useful life of said underlayment.

4. A roof according the claim 3 further comprising a tile adapted to be laid as the initial course of tile nearest the eaves of said roof, the front edge of said tile having a thickness greater than said back edge and said side edges, and having weep holes molded in the bottom surface of said thick front edge.