Electric blanket safety circuit

• US 4,436,986 A
• Filed: 11/23/1981
• Issued: 03/13/1984
• Est. Priority Date: 11/23/1981
• Status: Expired due to Term

• Current Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Original Assignee: Sunbeam Corp. (Newell Brands Inc.)
• Inventors: Carlson, Gordon S.
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US06/324,196
• Time in Patent Office: 841 Days
• Field of Search: 219/505, 219/212, 219/504, 219/508, 219/528, 219/545, 361/2, 361/42, 361/54, 361/56
• US Class Current: 219/505
• CPC Class Codes: H02H 3/023 by short-circuiting
• CPC Class Codes: H02H 5/043 the temperature dependent resistor being disposed parallel to a heating wire, e.g. in a heating blanket
• CPC Class Codes: H02H 5/10 responsive to mechanical injury, e.g. rupture of line, breakage of earth connection
• CPC Class Codes: H05B 2203/011 Heaters using laterally extending conductive material as connecting means
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/34 flexible, e.g. heating nets or webs

Abstract

A safety circuit for deenergizing an electric blanket of the type utilizing a positive coefficient resistance material as the heating element positioned between a pair of spaced conductor wires. The circuit includes one or more gas tubes with parallel resistances connected across the conductor wires to sense voltage changes caused by open or short circuits and to conduct sufficiently high currents to blow a series connected fuse.

Claims

1. In an electrical circuit, the combination comprising a heating cable including a pair of spaced conductors separated throughout their lengths by a layer of positive temperature coefficient resistance material, each of said conductors having a power supply end and a sensing end, a power supply cord connected to said cable at said power supply ends of said conductors to connect said cable to an alternating current power supply, a current responsive switching means in series with one of said conductors, a sensing means connected to said sensing ends of said conductors, said sensing means including a pair of series connected impedance elements, a pair of gas tube elements connected in series between said power supply ends of said conductors, the junction of said impedance elements and the gas tube elements being connected together, said gas tube elements being nonconducting under normal operating conditions and conducting when shorts or open circuit conditions occur in said conductors, said gas tube elements having sufficient current capacity in the conducting state to activate said switching means in series with said cable.

2. The circuit of claim 1 wherein said gas tube elements comprise a three element gas tube having three equally spaced electrodes with two outer electrodes and a center electrode, the center electrode being connected to the junction of said impedances and the outer electrodes connected to said power supply ends of said conductors.

3. The circuit of claim 1 wherein said gas tube elements comprise a pair of diodes each having a breakdown voltage of slightly greater than one-half of the energizing voltage of the power supply.

4. The combination of claim 1 wherein said gas tube elements comprise a pair of three element gas tubes connected in series across said power supply ends of said conductors, said three element tubes each having a center element and two outer elements equally spaced on opposite sides of said center element, said pair of impedances being part of a series network of three resistances connected across said sensing ends of said conductors, the center element of each said gas tube being connected to one of the junctions of two of said resistances in said network, one of said outer electrodes of each gas tube connected to a power supply end of one of said conductors and the other of said outer electrodes being connected together.

5. In a circuit for an electric blanket, the combination comprising a heating cable including a pair of spaced conductors separated throughout their lengths by a layer of positive temperature coefficient resistance material, each of said conductors having a power supply end and a sensing end, said power supply end of each of said conductors being adjacent the sensing end of said other conductor, a power supply cord connected to said cable at said power supply ends of said conductors to connect said cable to an alternating current power supply, a fuse in series with one of said conductors, a sensing means connected to said sensing ends of said conductors, said sensing means including a pair of series connected impedance elements, a pair of gas tube elements connected in series across said power supply ends, the junction of said impedance elements and the gas tube elements being connected together, said gas tube elements being nonconducting under normal operating conditions and conducting when shorts or open circuit conditions occur in said conductors, said gas tube elements having sufficient current capacity in the conducting state to activate said fuse in series with said cable.

6. The circuit of claim 5 wherein said gas tube elements comprise a three element gas tube having three equally spaced electrodes with two outer electrodes and a center electrode, the center electrode being connected to the junction of said impedances and the outer electrodes connected to said power supply ends of said conductors.

7. The circuit of claim 5 wherein said gas tube elements comprise a pair of diodes each having a breakdown voltage of slightly greater than one-half of the energizing voltage of the power supply.

8. The combination of claim 5 wherein said gas tube elements comprise a pair of three element gas tubes connected in series across said power supply ends of said conductors, said three element tubes each having a center element and two outer elements equally spaced on opposite sides of said center element, said pair of impedances being part of a series network of three resistances connected across said sensing ends of said conductors, the center element of each said gas tube being connected to one of the junctions of two of said resistances in said network, one of said outer electrodes of each gas tube connected to a power supply end of one of said conductors and the other of said outer electrodes being connected together.

9. In a circuit for use with a heating cable, the combination comprising a heating cable including a pair of spaced conductors separated throughout their lengths by a layer of positive temperature coefficient resistance material, each of said conductors having a power supply end and a sensing end, a fuse in series with one of said conductors, a sensing means connected to said sensing ends of said conductors, a three element gas tube having three equally spaced electrodes with two outer electrodes and a center electrode, the center electrode being connected through impedance means to each of said sensing ends of said conductors and the outer electrodes connected to said power supply ends of said conductors, said gas tube being nonconducting under normal operating conditions and conducting when shorts or open circuit conditions occur in said conductors, said gas tube elements having sufficient current capacity in the conducting state to activate said fuse in series with said cable.

10. In a circuit for an electric blanket, the combination comprising a heating cable including a pair of spaced conductors separated throughout their length by a layer of positive temperature coefficient resistance material, each of said conductors having a power supply end and a sensing end, said power supply end of each of said conductors being adjacent the sensing end of said other conductor, a power supply cord connected to said cable at said power supply ends of said conductors, a fuse in series with one of said conductors, a sensing means connected to said sensing ends of said conductors, said sensing means including a pair of impedances connected in series across said sensing ends of said conductors, a three element gas tube having three equally spaced electrodes with two outer electrodes and a center electrode, the center electrode being connected to the junction of said impedances and the outer electrodes connected to said power supply ends of said conductors, said gas tube being nonconducting under normal operating conditions and conducting when shorts or open circuit conditions occur in said conductors, said gas tube elements having sufficient current capacity in the conducting state to activate said fuse in series with said cable.

11. The combination of claims 9 or 10 wherein said gas tube has a breakdown voltage between said outer electrodes substantially greater than the power supply voltage and the breakdown voltage between said center electrode and either of said outer electrodes being more than one-half of the supply voltage.

12. The combination of claims 9 or 10 including a current limiting resistance in series with said gas tube across said power supply ends.

13. The combination comprising an elongated flexible wire heating element having a pair of spaced conductors extending the length of said element, a positive temperature coefficient resistance material positioned between said conductors to function as a self-limiting heater when said conductors are connected to a source of electrical power, a sheath of electrically insulating material enclosing said conductors and said resistance material, circuit means connected to the ends of said conductors to sense an open circuit in said conductors, said circuit means including a voltage sensitive element connected across each of said conductors, a fuse connected in series with one of said conductors, said voltage sensitive element sensing an increase in voltage caused by a break in the respective conductor it is connected across, said voltage sensitive element including a multiple element gas tube connected across said conductors, said circuit means including impedance means connected in parallel with said gas tube and to the ends of said conductors to produce an unbalance in voltage in the event of an open circuit to cause breakdown in said gas tube.

14. In a circuit for an electric blanket, the combination comprising a heating cable including a pair of spaced conductors separated throughout their length by a layer of positive temperature coefficient resistance material, each of said conductors having a power supply end and a sensing end, said power supply end of each of said conductors being adjacent the sensing end of said other conductor, a power supply cord connected to said cable at said power supply ends of said conductors to connect said cable to an alternating current power supply, a fuse in series with one of said conductors, a sensing means connected to said sensing ends of said conductors, said sensing means including a pair of series connected impedance elements, a pair of gas tube elements connected in series across said power supply ends, the junction of said impedance elements and the gas tube elements being connected together, each of said gas tube elements having a breakdown voltage equal to substantially greater than one-half of the power supply voltage, short circuits between said conductors or open circuits in said conductors changing the voltages at said sensing terminals to cause conduction in both of said gas tube elements to cause sufficient current flow to blow said fuse.

15. An improved electric blanket comprising a heating cable including a pair of spaced conductors separated throughout their length by a layer of positive temperature coefficient resistance material, said positive temperature coefficient resistance material being of high impedance as compared to said conductors so that said material forms a self-limiting heater when said cable is connected to a source of electrical power, each of said conductors having a power supply end and a sensing end, said power supply end of each of said conductors being positioned adjacent the sensing end of the other conductor to provide a constant voltage drop between said conductors when energized by an alternating current power supply by means of a power supply cord connected to said power supply ends of said conductors, a fuse in series with one of said conductors, an impedance connected between said sensing ends of said conductors, said impedance being sufficiently high as to have a negligible effect on the voltages present on said sensing ends of said conductors under normal operating conditions, switching means connected between said power supply ends of said conductors to blow said fuse under conditions of open circuit in either of said conductors or shorts between said conductors, said open circuit or short conditions changing the voltages at said sensing ends of said conductors, said switching means being responsive to said voltage changes to lower the impedance of said switching means to blow said fuse.

16. The combination of claim 15 wherein said impedance means comprises a plurality of resistances and said switch means comprises at least one gas tube, said gas tube being responsive to voltage changes across said resistances in the case of open circuit conditions or short conditions to breakdown and conduct sufficient current to blow said fuse.

17. The combination of claim 15 wherein said impedance means comprises a plurality of resistances and said switch means comprises at least two gas tubes each said gas tube being connected in parallel across a portion of said resistances to respond to voltage changes across its respective portion of said resistances, breakdown of one of said tubes causes sufficient current flow to breakdown the other of said tubes whereby sufficient current is carried by said tubes to blow said fuse.