Building panel

• US 4,437,274 A
• Filed: 05/03/1982
• Issued: 03/20/1984
• Est. Priority Date: 05/03/1982
• Status: Expired due to Term

• Current Assignee: Masonite Corporation (Owens Corning)
• Original Assignee: Masonite Corporation (Owens Corning)
• Inventors: Slocum, Donald H., Curtis, William M., Schairbaum, Albert W.
• Primary Examiner(s): Raduazo, Henry E.
• Application Number:
  US06/374,166
• Time in Patent Office: 687 Days
• Field of Search: 52/533, 52/553, 52/534, 52/541, 52/557, 52/558, 52/559, 52/560, 52/105, 52/554, 52/555
• US Class Current: 52/105
• CPC Class Codes: E04D 1/20 of plastics; of asphalt; of fibrous materials
• CPC Class Codes: E04D 1/265 the roofing elements being rigid, e.g. made of metal, wood or concrete
• CPC Class Codes: E04D 1/2916 the fastening means taking hold directly on adjacent elements of the same row

Abstract

A building panel having inner and outer faces outlined by opposite ends and an upper and lower edges with opposite ends of the panel adapted to closely face the ends of adjacent panels in the same course. The outer face of the panel includes a lower portion of substantially greater surface area adapted for exposure and an upper portion of relatively smaller surface area adapted to underlie a lower portion of the back face of one or more panels laid up in the next higher course. At least one of the opposite ends of the panel is formed with a spacer projection adjacent the smaller upper portion thereof extending outwardly to provide an expansion space between a lower portion of said one end and an end of an adjacent panel positioned in the same course or row. The provision of a spacer eliminates the need for an installer to attempt to provide for adequate expansion space between panel ends when installing the panels and automatically insures that an expansion space of the desired width is present and not forgotten during installation of the panels.

Claims

1. A unitary building panel formed of composite wood fibrous material having generally parallel, inner and outer faces outlined by opposite ends and by upper and lower edges, said opposite ends of said panel adapted to closely face the end of an adjacent panel in the same course, said outer face having a large lower portion adapted for exposure to the weather with a substantially greater surface area than a narrow upper surface portion having a relatively smaller, substantially planar, surface area adapted to underlie a generally planar lower portion of the inner face of one or more of said panels laid up in a next higher course, said lower surface area of said outer face being deeply embossed to resemble a plurality of shingle-like elements laid up in a common course with each of said shingle like elements separated from an adjacent element by a groove tapered from a shallow depth adjacent an upper end adjacent said narrow upper surface portion toward a maximum depth opening into said lower edge of said panel, one of said opposite ends having a laterally outwardly projecting integral spacer adjacent an end of said smaller narrow upper surface portion extending laterally outwardly from said one of said opposite ends to provide an expansion space of a width generally similar to the width of said grooves between a lower portion of said one end and an adjacent end of an adjacent panel positioned in the same course.

2. The building panel of claim 1 wherein a lower edge of said integral spacer is positioned above said lower portion of said outer face.

4. The building panel of claim 1 wherein said opposite ends of said panel are adapted to provide overlapping ship-lap joints with adjacent ends of adjacent panels laid end to end in the same course, one of said opposite ends comprising an overlapping segment extending between upper and lower edges of said panel and the other of said opposite ends comprising an underlying segment extending between said upper and lower edges of said panel, said overlapping segment adapted to overlap an underlying segment of a said panel and the other of said opposite ends comprising an underlying segment extending between said upper and lower edges of said panel, said overlapping segment adapted to overlap an underlying segment of a next adjacent panel in the same course to form a ship-lap joint, said overlapping segment having a thickness defined between said outer face end an underside that tapers from a minimum value at said upper edge of said panel to a maximum value at said lower edge of said panel, and said underlying segment having a thickness defined between an upper face thereof and said inner face of said panel tapering from a maximum value at said upper edge of said panel to a minimum value at said lower edge of said panel.

5. The building panel of claim 4 wherein said overlapping segment includes a pair of inner and outer end faces and an underside extending therebetween normal thereto, said underlying segment including a pair of inner and outer end faces and an upper side extending therebetween normal thereto, said underside of one panel adapted to confront and closely overlying said upper side of an adjacent panel laid in end to end relation in the same course.

6. The building panel of claim 5 wherein said spacer is positioned to extend outwardly of said inner end face of said underlying segment for contact against said outer end face of said overlapping segment of an adjacent panel in the same course to form said expansion space between ends of said panels.

7. The building panel of claim 5 wherein said spacer is positioned to extend outwardly of said outer end face of said underlying segment for contact against said inner end face of said overlapping segment of an adjacent panel in the same course to form said expansion space between ends of said panels.

8. The building panel of claim 5 wherein said spacer is positioned to extend outwardly of said outer end face of said overlapping segment for contact against said inner end face of said underlying segment of an adjacent panel in the same course to form said expansion space between ends of said panels.

9. The building panel of claim 5 wherein said spacer is positioned to extend outwardly of said inner end face of said overlapping segment for contact against said outer end face of said underlying segment of an adjacent panel in the same course to form said expansion space between ends of said panels.

10. The building panel of claim 4 including a course alignment mark positioned on said underlying segment adapted to overlie an upper edge of a panel in a next lower course.

11. The building panel of claim 5 including a course alignment mark positioned on said upper side of said underlying segment.

3. The building panel of calim 1 wherein the end of said panel opposite said one end is generally flat and a lower portion of said opposite end below said spacer is substantially flat.