Apparatus for dispensing individual orders of a hot food product and components usable therewith

• US 4,438,683 A
• Filed: 02/26/1982
• Issued: 03/27/1984
• Est. Priority Date: 02/26/1982
• Status: Expired due to Term

• Current Assignee: Matrix Incorporated (Vesuvius Plc)
• Original Assignee: Prize Frize Incorporated
• Inventors: Bartfield, William
• Primary Examiner(s): Wilhite, Billy J.
• Application Number:
  US06/352,579
• Time in Patent Office: 760 Days
• Field of Search: 99/352, 99/353, 99/356, 99/407, 99/483, 99/355, 99/330, 99/516, 99/536, 99/443 C, 99/335, 99/357, 221/9, 221/15, 221/21, 221/30, 221/92, 221/93, 221/96, 221/97, 221/150 R, 221/150 A, 426/429, 426/430, 426/431, 426/509, 426/441, 222/51, 222/64, 222/67, 222/80, 222/129.1, 222/129.2, 222/129.3, 222/129.4, 222/146 R, 222/146 H, 222/372, 194/2, 194/9 R, 194/10
• US Class Current: 99/330
• CPC Class Codes: A47J 37/1228 Automatic machines for frying and dispensing metered amounts of food
• CPC Class Codes: G07F 11/70 in which the articles are formed in the apparatus from components, blanks, or material constituents
• CPC Class Codes: G07F 17/0078 Food articles which need to be processed for dispensing in a hot or cooked condition, e.g. popcorn, nuts
• CPC Class Codes: G07F 17/0085 Food articles which for processing need cooking in a liquid, e.g. oil, water

Abstract

An apparatus and method for dispensing individual orders of a hot food product. The apparatus is designed to use a food product provided in a dehydrated form, such food product being readily reconstituted by the addition of a liquid. The apparatus includes a mechanism for delivering an amount of dehydrated food product corresponding to the size of an individual order, a chamber and system for rehydrating the product, a mechanism for cutting rehydrated product forced out of the chamber, a cooking device for the severed product, and a conveyor for deliverying cooked product. The invention further provides a lever that combines a closure for a carrier of dehydrated product with a shower head for furnishing water for reconstituting the product, and provides a device for cooking and for conveying rehydrated product.

Claims

1. An apparatus for dispensing individual orders of a hot food product comprising:

storage means for storing a supply of food product to be dispensed and having an outlet;

supply means for transferring an amount of food product corresponding to the size of an individual order from the storage means to mixing chamber means;

mixing chamber means having an inlet at an upper end thereof for receiving food product to be mixed and an outlet at a lower end thereof for dispensing mixed food product;

liquid dispensing means for adding a predetermined amount of liquid to said mixing chamber means to thereby provide a mixed food product;

dispensing means for forcing the mixed food product out of the outlet of said mixing chamber means;

cutting means disposed adjacent the outlet of said mixing chamber means for cutting off a portion of the food product forced out of said mixing chamber means;

heating means for receiving and for heating the cut off food product;

conveyor means including a belt conveyor for removing heated food product from the heating means and for conveying the heated food product towards an outlet of said apparatus; and

control means for controlling the operation of said apparatus.

13. An apparatus according to claim 1 or claim 2, wherein said heating means comprises a tank for holding liquid for heating the cut off food product, and means for heating said tank, said apparatus further comprising replenishment means for automatically adding liquid to said tank to maintain the level of liquid within the tank above a predetermined level, said replenishment means comprising:

a container having a smaller size than the size of said tank, said container being in fluid communication with a portion of said tank so that the level of liquid in said container is representative of the level of liquid in said portion of the tank;

a shaft extending vertically within said container;

a floatable sensing element slidably guided by said shaft so that the position of the sensing element with respect to the shaft is representative of the level of liquid in said container, said shaft and said sensing element comprising an electronic liquid level sensing means; and

means for adding liquid to said tank, said means being energized by said level sensing means to add liquid to said tank when the sensed level of liquid in said tank is below a predetermined level and being deenergized when the sensed level is above a predetermined level.

2. An apparatus for dispensing individual orders of a hot food product comprising:

storage means for storing a supply of food product to be dispensed in a dehydrated form and having wall means defining an outlet;

supply means for transferring an amount of dehydrated food product corresponding to the size of an individual order from the storage means to rehydrating chamber means;

rehydrating chamber means having wall means defining an inlet at an upper end thereof for receiving dehydrated food product and an outlet at a lower end thereof for dispensing reconstituted food product;

liquid dispensing means for adding a predetermined amount of liquid to said rehydrating chamber means to thereby reconstitute the dehydrated food product;

dispensing means for forcing the reconstituted food product out of the outlet of said rehydrating chamber means;

cutting means disposed adjacent the outlet of said rehydrating chamber means for cutting off a portion of the food product forced out of said rehydrating chamber means;

heating means for receiving and for heating the cut off food product;

conveyor means including a belt conveyor for removing heated food product from the heating means and for conveying the heated food product towards an outlet of said apparatus; and

control means for controlling the operation of said apparatus.

3. An apparatus according to claim 2, further comprising container dispensing means for supplying a container for heated food product to the apparatus outlet and for locating the container in a position to receive heated food product from said conveyor means.

4. An apparatus according to claim 2, wherein said supply means comprises:

carrier means for carrying dehydrated food product from the outlet of said storage means to the inlet of said rehydrating chamber means, said carrier means having an inlet alignable with the wall means defining the outlet of said storage means and an outlet alignable with the wall means defining the inlet of said rehydrating chamber means;

plate means for closing the outlet of said carrier means, said carrier means and said plate means being movable between a first position in which the inlet of said carrier means is aligned with the outlet of said storage means and a second position in which the outlet of said carrier means is aligned with the inlet of said rehydrating chamber means;

connection means for releasably interconnecting said plate means and said carrier means for conjoint movement from said first to said second position;

release means for releasing interconnection between said carrier means and said plate means when said plate means and said carrier means arrive at said second position; and

movement means for moving the interconnected plate means and carrier means from said first position to said second position, for moving said plate means independent of said carrier means to and from a third position spaced from said second position, and for moving said plate means and said carrier means to said first position.

5. An apparatus according to claim 4, wherein said liquid dispensing means comprises:

a lever arm;

a shower head formed at one end of said lever arm, said shower head having an upper surface defining said plate means;

means for pivotally mounting said lever arm so that said shower head is movable between said first, said second, and said third positions; and

means for supplying the predetermined amount of liquid to said shower head when said shower head is aligned with said inlet of said rehydrating chamber means.

6. An apparatus according to claim 2, wherein said liquid dispensing means comprises:

a lever arm;

a shower head formed at one end of said lever arm;

means for pivotally mounting said lever arm so that said shower head is movable between a position aligned with the inlet of said rehydrating chamber means, and a position spaced from the inlet of said rehydrating chamber means;

reservoir means for storing heated liquid;

cylinder means for removing a predetermined amount of liquid from said reservoir means and for supplying the removed liquid to said shower head; and

tubing means for interconnecting said cylinder means and said shower head.

7. An apparatus according to claim 5 wherein said cylinder means further comprises a cylinder having an inlet connectable to a reservoir of liquid and an outlet connectable to a chamber;

and a piston movable within said cylinder in such manner that the piston during a portion of the movement creates a vacuum within said cylinder to draw liquid from said reservoir into said cylinder, the piston during another portion of its movement forcing the liquid from the cylinder to the chamber.

8. An apparatus according to claim 2, wherein said heating means comprises a tank for containing a heating liquid disposed vertically below the outlet of said rehydrating chamber means, and means for heating said tank.

9. An apparatus according to claim 8, and wherein said conveying means comprises:

a chain conveyor belt having a plurality of openings extending therethrough for passage of heating liquid through said belt;

drive means for driving said conveyor belt in a first direction for conveying cut off food product into said tank, and for driving said conveyor belt in a direction opposite said first direction for conveying heated food product toward the outlet of said apparatus;

mounting means for pivotally mounting said conveyor belt above said tank for movement between a first position in which said conveyor belt is spaced from liquid in said tank and a second position in which a portion of said conveyor belt is positioned below the surface of liquid in said tank; and

means responsive to movement of said conveyor belt in said first direction for moving said conveyor belt into the second position thereof, and responsive to movement of said conveyor belt in said opposite direction for moving said conveyor belt into the first position thereof.

10. An apparatus according to claim 2, wherein said control means includes means responsive to insertion of a coin into said apparatus for initiating the dispensing of an individual order.

11. An apparatus according to any one of claims 2 or 10, wherein said control means includes means responsive to lapse of a predetermined period of time following the dispensing of a preceding order for initiating the dispensing of a succeeding order.

12. An apparatus according to claim 2, further comprising means positioned in the lower end of said rehydrating chamber means for separating food product being forced out of said rehydrating chamber means into a plurality of elongate bodies, said cutting means cutting portions of the bodies extending below the outlet of said rehydrating chamber means so as to separate them from food product remaining within said rehydrating chamber means, thereby forming individual cut pieces resembling potato pieces suitable for french frying.

14. A device for adding liquid to a food product, said device being usable with an apparatus for dispensing individual orders of heated food product, the apparatus including means for storing food product to be dispensed, means including an open ended carrier for transferring food product to be heated to a mixing chamber, means for forcing mixed food product out of the mixing chamber, means for severing food product forced out of the mixing chamber from food product remaining in the mixing chamber, and means for heating the severed food product, said device comprising a lever arm having:

a first end portion formed as a shower head for dispensing liquid into said mixing chamber;

means for connecting said shower head with a source of liquid to be dispensed;

a second end portion connectable to movement means of the apparatus so that the first end portion is movable between a first position aligned with, spaced from, and below an outlet of the means for storing, a second position aligned with and above an inlet of the mixing chamber, and a third position spaced from the second position, the open ended carrier being positioned above the first end portion so that an upper surface of the first end portion closes the lower end of the carrier when the first end portion is in the first position thereof; and

a portion connectable to means for interconnecting said lever arm and said carrier for conjoint movement from the first position to the second position of the first end portion.

15. A device for adding liquid to a dehydrated food product, said device being usable with an apparatus for dispensing individual orders of cooked food product, the apparatus including means for storing dehydrated food product to be dispensed, means including an open ended carrier for transferring food product to be cooked to a rehydrating chamber, means for forcing reconstituted food product out of the rehydrating chamber, means for severing food product forced out of the chamber from food product remaining in the chamber, and means for cooking the severed food product, said device comprising a lever arm having:

a first end portion formed as a shower head for dispensing liquid into said rehydrating chamber;

means for connecting said shower head with a source of liquid to be dispensed;

a second end portion connectable to movement means of the apparatus so that the first end portion is movable between a first position aligned with, spaced from, and below an outlet of the means for storing, a second position aligned with and above an inlet of the rehydrating chamber, and a third position spaced from the second position, the open ended carrier being positioned above the first end portion so that an upper surface of the first end portion closes the lower end of the carrier when the first end portion is in the first position thereof; and

a portion connectable to means for interconnecting said lever arm and said carrier for conjoint movement from the first position to the second position of the first end portion.

16. An apparatus for heating an individual order of a mixed food product, said apparatus being usable with an apparatus for dispensing individual orders of heated food product that includes means for storing food product to be dispensed, means including a mixing chamber for adding liquid to the food product, means for transferring a predetermined amount of food product from the means for storing to the mixing chamber, means for forcing mixed food product out of the mixing chamber, and means for severing food product forced out of the mixing chamber from food product remaining in the mixing chamber, said cooking apparatus comprising:

tank means for holding liquid for heating the food product, said tank means being positionable to receive food product severed by said means for severing;

means for heating said tank means;

a chain conveyor belt having a plurality of openings extending therethrough for passage of heating liquid;

means for driving said conveyor belt in a first direction for conveying severed food product into said tank means, and for driving said conveyor belt in a direction opposite said first direction for conveying heated food product to an outlet of said dispensing apparatus;

mounting means for pivotally mounting said conveyor belt above said tank means for movement between a first position in which said conveyor belt is spaced from liquid in said tank means and a second position in which a portion of said conveyor belt is positioned below the surface of liquid in said tank means; and

means responsive to movement of said conveyor belt in said first direction for moving said conveyor belt into the second position thereof and responsive to movement of said conveyor belt in said opposite direction for moving said conveyor belt into the first position thereof.

17. An apparatus for cooking rehydrated food product, said apparatus being usable with an apparatus for dispensing individual orders of heated food product that includes means for storing dehydrated food product to be dispensed, means including a rehydrating chamber for rehydrating the dehydrated food product, means for transferring a predetermined amount of food product from the means for storing to the rehydrating chamber, means for forcing rehydrated food product out of the rehydrating chamber, and means for severing food product forced out of the rehydrating chamber from food product remaining in the rehydrating chamber, said cooking apparatus comprising:

tank means for holding liquid for cooking the food product, said tank means being positionable to receive food product severed by said means for severing;

means for heating said tank means;

a chain conveyor belt having a plurality of openings extending therethrough for passage of cooking liquid;

means for driving said conveyor belt in a first direction for conveying severed food product into said tank means, and for driving said conveyor belt in a direction opposite said first direction for conveying cooked food product to an outlet of said dispensing apparatus;

mounting means for pivotally mounting said conveyor belt above said tank means for movement between a first position in which said conveyor belt is spaced from liquid in said tank means and a second position in which a portion of said conveyor belt is positioned below the surface of liquid in said tank means; and

means responsive to movement of said conveyor belt in said first direction for moving said conveyor belt into the second position thereof and responsive to movement of said conveyor belt in said opposite direction for moving said conveyor belt into the first position thereof.