Method and apparatus for making a glass laminated structure

• US 4,439,392 A
• Filed: 11/22/1982
• Issued: 03/27/1984
• Est. Priority Date: 11/22/1982
• Status: Expired due to Term

• Current Assignee: MSC Software Corp.
• Original Assignee: PDA Engineering, Inc. (MSC Software Corp.)
• Inventors: Jechel, Kurt E., Schutzler, Jerome C.
• Primary Examiner(s): Flint, Jr., Howard J.
• Application Number:
  US06/443,590
• Time in Patent Office: 491 Days
• Field of Search: 264/511, 264/101, 264/DIG. 78, 264/277, 264/261, 425/110, 425/123, 425/125, 425/126 R, 425/127, 425/128, 425/405 R, 425/405 H
• US Class Current: 264/511
• CPC Class Codes: B29C 39/126 by casting between two preformed layers, e.g. deformable layers between two glass layers B32B17/10917
• CPC Class Codes: B32B 17/10807 Making laminated safety glass or glazing; Apparatus therefor
• CPC Class Codes: B32B 17/10834 using a fluid
• CPC Class Codes: B32B 17/10917 between two pre-positioned glass layers
• CPC Class Codes: Y10S 264/78 Processes of molding using vacuum

Abstract

A method of making a glass laminated structure comprising retaining first and second glass panels against first and second platens respectively, using differential fluid pressure. The panels are held in spaced, generally parallel relationship and a curable flowable material is introduced into the space between the panels. The flowable material is then cured to provide the glass laminated structure.

Claims

1. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure; and

said first glass panel and the first platen have confronting faces of somewhat different configurations and said step of retaining holds the first panel against the first platen with sufficient force to deform the first panel to more closely conform the face of the first panel to the face of the first platen to improve the optical characteristics of the laminated glass structure.

2. A method as defined in claim 1 including placing the first and second platens in a first position, said step of retaining includes retaining the first and second panels on the first and second platens with the first and second platens in said first position, and said method includes moving the first and second platens to a second position in which the platens are in said spaced generally parallel relationship while continuing said step of retaining.

3. A method as defined in claim 2 wherein said step of moving includes pivoting said first and second platens from the first position to the second position.

4. A method as defined in claim 3 wherein the panels are generally horizontal and vertical in the first and second positions, respectively.

5. A method as defined in claim 1 wherein said first and second panels have a peripheral opening when the first and second panels are retained in said spaced generally parallel relationship and said method includes closing said opening.

6. A method as defined in claim 1 including retaining first and second frames against the first and second platens, respectively, in confronting generally parallel relationship using differential fluid pressure acting across said frames and with the first and second frames at least partially circumscribing the first and second panels, respectively.

7. A method as defined in claim 6 wherein there are first and second gaps between the first frame and the first panel and between the second frame and the second panel, respectively, and said method includes placing first and second deformable seals in the first and second gaps, respectively.

8. A method as defined in claim 6 wherein said steps of retaining include applying a negative pressure to first and second vacuum paths in the first platen which communicate, respectively, with the first panel and the first frame, said first and second vacuum paths being separate and substantially isolated from each other.

9. A method as defined in claim 6 including locating the first frame on the first platen utilizing locator pins prior to retaining the first frame on the first platen and locating the first glass panel on the first platen with respect to the first frame prior to said step of retaining the first glass panel on the first platen.

10. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure; and

retaining first and second frames against the first and second platens, respectively, in confronting generally parallel relationship using differential fluid pressure acting across said frames and with the first and second frames at least partially circumscribing the first and second panels, respectively.

11. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure;

retaining first and second frames against the first and second platens, respectively, in confronting generally parallel relationship using differential fluid pressure acting across said frames and with the first and second frames at least partially circumscribing the first and second panels, respectively;

first and second gaps between the first frame and the first panel and between the second frame and the second panel, respectively; and

placing first and second deformable seals in the first and second gaps, respectively.

12. A method as defined in claim 11 wherein the first frame is peripherally unrestrained by the first platen.

13. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure;

retaining first and second frames against the first and second platens, respectively, in confronting generally parallel relationship using differential fluid pressure acting across said frames and with the first and second frames at least partially circumscribing the first and second panels, respectively; and

applying a negative pressure to first and second vacuum paths in the first platen which communicate, respectively, with the first panel and the first frame, said first and second vacuum paths being separate and substantially isolated from each other.

14. A method as defined in claim 13 wherein said first glass panel and the first platen have confronting faces of somewhat different configurations and said step of retaining holds the first panel against the first platen with sufficient force to deform the first panel to more closely conform the face of the first panel to the face of the first platen, said method includes placing the first and second platens in a generally horizontal position, said step of retaining includes retaining the first and second panels and frames on the first and second platens with the first and second platens in said horizontal position and said method includes pivoting the first and second platens to a generally vertical position in which the panels and frames are in said spaced, generally parallel relationship while continuing said step of retaining, said first and second frames having a peripheral opening when the first and second frames are retained in said spaced, generally parallel relationship and said method includes sealing said opening.

15. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure;

retaining first and second frames against the first and second platens, respectively, in confronting generally parallel relationship using differential fluid pressure acting across said frames and with the first and second frames at least partially circumscribing the first and second panels, respectively; and

locating the first frame on the first platen utilizing locator pins prior to retaining the first frame on the first platen and locating the first glass panel on the first platen with respect to the first frame prior to said step of retaining the first glass panel on the first platen.

16. A method of making a glass laminated structure comprising:

retaining first and second glass panels against first and second platens, respectively, and in spaced generally parallel relationship using differential fluid pressure acting across said panels;

introducing a curable flowable material into the space between said panels during said step of retaining;

curing the flowable material to provide said glass laminated structure; and

the first platen has a face of desired configuration and the first panel is warped so that it does not have said desired configuration and said step of retaining holds the first panel against the first platen with sufficient force to deform the first panel to at least partially remove the warpage of the first panel and to more closely conform the first panel to said desired configuration.

17. An apparatus for use in making a laminated structure which includes first and second panels which are warped out of a desired configuration, said apparatus comprising:

first and second platens having first and second broad faces, respectively, of said desired configuration, said first and second broad faces being adapted to have the first and second panels, respectively, retained thereon in confronting relationship therewith;

each of said platens having a vacuum path means for communicating vacuum pressure to said broad face when the associated panel confronts said broad face whereby the panel can be retained on the platen and deformed to more closely conform the panel to said desired configuration;

means for mounting the platens for pivotal movement between a first position in which the faces are exposed to facilitate the placement of the associated panel in confronting relationship therewith and a second position in which the faces are in spaced generally parallel relationship; and

stop means defining said second position.

18. An apparatus as defined in claim 17 wherein said vacuum path means of said first platen includes inner and outer vacuum paths on said first face for retaining the first panel and a first member, respectively, said inner and outer vacuum paths being separate.

19. An apparatus as defined in claim 17 wherein the panels are in spaced generally parallel relationship in said second position to form a peripheral opening and said apparatus includes means for sealing said opening.

20. An apparatus as defined in claim 19 including means for varying the space between the panels in said second position.

21. An apparatus as defined in claim 17 wherein the faces of the platens are generally horizontal and generally vertical in said first and second positions, respectively.

22. An apparatus for use in making a laminated structure which includes first and second panels, said apparatus comprising:

first and second platens having first and second broad faces, respectively, said first and second faces being adapted to have the first and second panels, respectively, retained thereon in confronting relationship therewith;

each of said platens having a vacuum path means for communicating vacuum pressure to said face when the associated panel confronts said face whereby the panel can be retained on the platen;

means for mounting the platens for pivotal movement between a first position in which the faces are exposed to facilitate the placement of the associated panel in confronting relationship therewith and a second position in which the faces are in spaced generally parallel relationship;

stop means defining said second position; and

said vacuum path means of said first platen including inner and outer vacuum paths on said first face for retaining the first panel and a first frame, respectively, said inner and outer vacuum paths being separate, said frame at least partially circumscribing the first panel.

23. An apparatus as defined in claim 22 including means for measuring the spacing between said faces in said second position.