Energy saving laundry system

• US 4,441,340 A
• Filed: 02/18/1982
• Issued: 04/10/1984
• Est. Priority Date: 02/18/1982
• Status: Expired due to Fees

• Current Assignee: Darryl Kaplan
• Original Assignee: Darryl Kaplan
• Inventors: Kaplan, Darryl
• Primary Examiner(s): Coe, Philip R.
• Application Number:
  US06/349,996
• Time in Patent Office: 782 Days
• Field of Search: 68/12 R, 68/18 R, 68/18 F, 68/27, 68/207, 68/208, 134/95, 134/97, 134/98, 134/99, 134/186, 137/255, 137/266, 137/340
• US Class Current: 68/12.01
• CPC Class Codes: D06F 39/20 Arrangements for water recovery
• CPC Class Codes: D06F 39/30 Arrangements for energy recovery
• CPC Class Codes: Y10T 137/4857 With manifold or grouped outlets
• CPC Class Codes: Y10T 137/6579 Circulating fluid in heat exchange relationship

Abstract

Energy saving systems for a commercial laundry utilizing a plurality of machines wherein a simple diverter valve directs the effluent from the machines to either a waste area or a recycle tank. In one embodiment a system of troughs in the floor of the laundry are provided to collect the effluents from the different machines are directed to one or the other by the diverter valve. In the second embodiment, a self-contained modular device is provided, but again with separate diverter valves to control the effluent of each machine. Numerous optional features and many combinations of the features are possible.

Claims

1. In a laundry installation comprising a plurality of individual washing machines each comprising a single water exit means for water effluent from all baths and control means for controlling the automatic operation of each said machine through the several steps and baths in each washing cycle of each said machine, the improvement comprising a water and energy conserving system comprising waste water handling means and recycle water handling means, diverter valve means associated with the exit means of each machine for individually directing the effluent of each bath in each machine step to either said waste water handling means or said re-cycle water handling means, each said diverter valve means being controlled at least in part by said machine'"'"'s control means, hot water storage means, means to supply water from said recycle water handling means to said hot water storage means, means to supply hot water from said hot water storage means to each of said washing machines, said diverter valve means comprising a power operated diverted valve member positioned in said water exit means, said water exit means being positioned above both said waste water handling means and said recycle water handling means, and said diverter valve means comprising an "L" shaped valve member which, in one position of said diverter valve means directs the water effluent from said machine into one of said waste water handling means and said recycle water handling means and in the other position of said diverter valve means directs the water effluent from said machine into the other of said waste water handling means and said recycle water handling means.

2. The combination of claim 1, said waste water handling means and said recycle water handling means comprising a pair of troughs, said single water exit means for each said machine comprising a pan means to collect the effluent from the machine, and conduit means communicating with both of said waste water trough and said recycle water trough and adapted to direct the effluent from said machine and said pan means through said conduit means to one or the other of said waste water trough and said recycle water trough.

3. The combination of claim 1, wherein said water exit means comprises a conduit extending from each said washing machine to said diverter valve means, said waste water handling means and said recycle water handling means comprising a pair of tanks positioned closely adjacent one another, said diverter valve means comprising a valve housing overlying both of said waste water tank and said recycle water tank, and said diverter valve means further comprising a diverter valve member having a raised position and a lowered position and adapted to directed the effluent water from said machine to one or the other of said waste water tank and said recycle water tank in each of its two positions.

4. The combination of claim 3, wherein said exit means from said machine comprises a conduit, and a pump means in said conduit to pump the water from said machine to said diverter valve means associated with said tanks.

5. The combination of claim 1, means to supply fresh makeup water to said hot water storage means, heat exchanger means positioned in said waste water handling means, and means to direct said fresh makeup water through said heat exchanger means, whereby said fresh water is preheated by transferring the heat from the waste water into said fresh water before said fresh water is fed into said hot water storage means.

6. The combination of claim 1, a water boiler associated with said hot water storage means, fresh makeup water supply means, means to supply water from one, the other, or combinations of both of said fresh water supply means and said recycle water handling means to said boiler, said boiler comprising manifold means to supply water to all of said washing machines individually, and means to selectively bypass the water-heating means in said boiler in flowing water from one, the other, or combinations of both of said fresh water supply and said recycle water supply through said boiler to said manifold means.

7. The combination of claim 6, means to supply fresh makeup water to said hot water storage means, heat exchanger means positioned in said waste water handling means, and means to direct said fresh makeup water through said heat exchanger means, whereby said fresh water is preheated by transferring the heat in the waste water in said fresh water before said fresh water is fed into said hot water storage means, and automatic valve means controlling the flow of preheated feed water from said heat exchanger into said boiler.

8. The combination of claim 1, said hot water storage means, said recycle water handling means, and said waste water handling means comprising an array of nested tanks, with the recycle water tank being located between the outermost waste water tank and the innermost hot water tank, whereby the natural flow of heat between said tanks tends to be economical of the heat energy in the water in all of said tanks.

9. The combination of claim 1, wherein said water and energy conserving system is substantially entirely self-contained in a modular unit, said unit comprising an array of tanks or pits one of which comprises said hot water storage means, another one of which comprises said waste water handling means, and a third one of which comprises said recycle water handling means, all of said pits or tanks being in closely spaced juxtaposition to each other, said means to supply water from said recycle water handling means to said hot water storage means comprising overflow means between said recycle water tank and said hot water tank, filter means in said overflow means, and access means at the top of said array of tanks to permit access to said filter means.

10. The combination of claim 1, and water treatment means associated with said hot water storage means for treating the water stored in said hot water storage means.

11. A water and heat energy conservation system for a laundry of the type which comprises a plurality of individual automatically operated washing machines and a single hot water supply for all of said machines, the combination comprising a modular substantially self-contained system comprising an array of a hot water storage tank, a recycle water tank, and a waste water storage tank, diverter valve means associated with the water effluent exit of each of said washing machines for selectively directing the water effluent from every bath during the cycle of the operation of each of said machines into either said recycle water tank or said waste water tank, said diverter valve means comprising a housing positioned over and overlying portions of both of said waste water tank and said recycle water tank, said diverter valve means further comprising an "L" shaped diverter valve member which in one position directs the effluent flow from the machine into one of said tanks and in the other position of said valve directs the effluent flow into the other of said waste water tank and said recycle water tank, means to supply water from said recycle water tank to said hot water storage tank, and means to supply hot water from said hot water storage tank to each of said washing machines.

12. The combination of claim 11, and water treatment means associated with said hot water storage tank.

13. The combination of claim 11, said diverter valve means comprising a power operated diverted valve member positioned in said water exit, and said diverter valve means comprising an "L" shaped valve member is adapted to direct the water effluent from each said machine into one of said waste water tank and said recycle water tank and in the other position of said diverter valve member is adapted to direct the water effluent from said machine into the other of said waste water tank and said recycle water tank.

14. The combination of claim 11, wherein said exit from said machine comprises a conduit, and a pump means in said conduit to pump the water from said machine to said diverter valve means associated with said tanks.

15. The combination of claim 11, a water boiler associated with said hot water storage tank, fresh makeup water supply means, means to supply water from one, the other, or combinations of both of said fresh water supply means and said recycle water handling means to said boiler, said boiler comprising manifold means to supply water to all of said washing machines individually, and means to selectively bypass the water-heating means in said boiler in flowing water from one, the other, or combinations of both of said fresh water supply and said recycle water supply through said boiler to said manifold means.

16. The combination of claim 15, means to supply fresh makeup water to said hot water storage tank, heat exchanger means positioned in said waste water tank, and means to direct said fresh makeup water through said heat exchanger means, whereby said fresh water is preheated by recycling the heat in the waste water before said fresh water is fed into said hot water storage tank, and automatic valve means controlling the flow of preheated feed water from said heat exchanger into said boiler.

17. The combination of claim 11, said array of said hot water storage tank, said recycle water tank, and said waste water tank, comprising an array of nested tanks, with the recycle water tank being between the outermost waste water tank and the innermost hot water tank, whereby the natural flow of heat between said tanks tends to be economical of the heat energy in the water in all of said tanks.

18. The combination of claim 17, said means to supply water from said recycle water tank to said hot water storage means comprising overflow means between said recycle water tank and said hot water tank, filter means in said overflow means, and access means at the top of said array of tanks to permit access to said filter means.

19. The combination of claim 11, means to supply fresh makeup water to said hot water storage tank, heat exchanger means positioned in said waste water tank and means to direct said fresh makeup water through said heat exchanger means, whereby said fresh water is preheated by recycling the heat in the waste water before said fresh water is fed into said hot water storage tank.