Pressure sensitive and working-gap controlled surgical stapling instrument

• US 4,442,964 A
• Filed: 12/07/1981
• Issued: 04/17/1984
• Est. Priority Date: 12/07/1981
• Status: Expired due to Term

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Senco Products Incorporated (Kyocera Corporation)
• Inventors: Becht, Carl T.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US06/327,932
• Time in Patent Office: 862 Days
• Field of Search: 128/334 R, 227/DIG. 1, 227/19, 227/155, 227/8
• US Class Current: 227/8
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material

Abstract

A surgical stapling instrument for suturing tissues or organs. The instrument is of the type having a fixed anvil jaw, a movable staple cartridge-carrying jaw shiftable toward and away from the anvil jaw, and a staple driver actuator shiftable to actuate the staple driver of the staple cartridge to implant the staples of the cartridge in the tissue or organ located between the anvil jaw and the staple cartridge-carrying jaw. The instrument is provided with a clutch to control the gap between the fixed anvil jaw and the staple cartridge in response to the pressure being applied to the organ or tissue therebetween to preclude over-compression or under-compression thereof. The instrument is also provided with a latch to preclude shifting of the staple driver actuator to actuate the staple driver when the gap determined by the clutch is not within the limits of the proper working gap of the instrument required by the forming limits of the staples. The latch means further assures proper sequential operation of the instrument by the surgeon.

Claims

1. In a surgical stapling instrument of the type having a fixed jaw with an anvil surface thereon with staple clinching grooves therein, a movable jaw shiftable toward and away from said fixed jaw and carrying a plurality of staples and a driver therefor, means to shift said movable jaw, a staple driver actuator shiftable between a retracted position and an advanced position wherein it actuates said staple driver to cause said staples to pass through tissue located between said fixed jaw and said movable jaw and to be clinched by said anvil surface, and means to shift said staple driver actuator, said surgical stapling instrument having a working gap comprising a range of distances between said fixed jaw and said movable jaw throughout which said staples can be properly implanted and clinched, the improvement comprising latch means permitting shifting of said staple driver

2. The structure claimed in claim 1 wherein said surgical stapling instrument comprises an elongated hollow body having an intermediate portion, a rearward end and a forward end terminating in said fixed jaw, an elongated shank terminating at its forward end in said movable jaw and at its rearward end in a cylindrical portion, said shank being mounted in said hollow instrument body so as to be non-rotatable therein and to be axially shiftable therein by said movable jaw shifting means, a staple driver actuator shank mounted within said movable jaw shank and being axially shiftable and non-rotatable therein, the forward end of said staple driver actuator shank terminating in said staple driver actuator, the rearward end of said staple driver actuator shank terminating short of said cylindrical rearward end of said movable jaw shank, said cylindrical rearward end of said movable jaw shank having an axial bore extending therethrough, a first portion of said bore being threaded and a second portion of said bore near the rearwardmost end of said movable jaw shank being unthreaded and of slightly larger diameter, an elongated rod-like screw having a forward end followed by a threaded portion and an unthreaded portion terminating in a rearward end of said screw, the forward end of said screw being rotatably attached to said rearward end of said staple driver actuator shank, said screw being located in said bore of said cylindrical rearward end of said movable jaw shank with its threaded portion threadedly engaged in said threaded portion of said last mentioned bore, said unthreaded portion of said screw being partially located within said last mentioned bore and extending rearwardly beyond said rearward end of said movable jaw shank, a wing nut having a forward cylindrical portion rotatably and axially shiftably mounted at said rearward end of said instrument, said forward cylindrical portion of said wing nut having an axial bore therein, said rearward end of said screw being located within said wing nut bore and being non-rotatably affixed therein, whereby rotation of said wing nut in a first direction will result in rotation of said screw in said internally threaded portion of said movable jaw cylindrical rearward end to shift said staple driver via its shank toward said retracted position thereof and rotation of said wing nut in a second direction will cause rotation of said screw in said internally threaded portion of said movable jaw cylindrical rearward end to shift said staple driver actuator via its shank toward said advanced position thereof.

3. The structure claimed in claim 1 wherein each of said staples is of inverted U-shaped configuration having a crown portion and a pair of downwardly depending legs, said anvil surface staple clinching grooves being arranged in pairs, each pair adapted to receive and clinch the legs of one of said staples, said clinching grooves of each pair lying at an angle to the long axis of said anvil surface whereby said legs of each staple, when clinched, will be slightly twisted so as to lie to either side of their respective staple crown portion.

4. The structure claimed in claim 2 wherein said rearward end of said screw and said forward cylindrical end of said wing nut are slotted, a latch located in said slots, a pin extending through transverse coaxial perforations in said rearward end of said screw, said forward end of said wing nut and said latch non-rotatably affixing said screw to said wing nut and pivotally mounting said latch in said slots, said rearward cylindrical end of said movable jaw shank having an annular flange thereon surrounding said screw and having a plurality of radial notches formed therein, said latch being pivotable between first and second positions in engagement with one of said radial notches wherein it will prevent rotation of said wing nut and said screw to prevent shifting of said staple driver actuator to said advanced position and an intermediate third position out of engagement with said radial notches wherein it will permit rotation of said wing nut and said screw to shift said staple driver actuator to said advanced position thereof, and means to shift said latch from one of said first and second positions to said third position only when said gap between said movable jaw and said fixed jaw falls within said working gap of said surgical stapling instrument.

5. The structure claimed in claim 4 werein said shifting means for said latch comprises a laterally extending nose on said latch, said instrument having a first surface contactable by said nose to maintain said latch in said first position when said gap between said fixed and movable jaws exceeds said working gap, said instrument having a second surface contactable by said nose to maintain said latch in said second position when said gap between said fixed and movable jaws is less than said working gap, said instrument having a third surface between said first and second surfaces, said third surface being contactable by said nose to maintain said latch in said intermediate third position when said gap between said fixed and movable jaws falls within said working gap.

6. In a surgical stapling instrument of the type having a fixed jaw with an anvil surface thereon with staple clinching grooves therein, a movable jaw shiftable toward and away from said fixed jaw and carrying a plurality of staples and a driver therefor, means to shift said movable jaw, a staple driver actuator shiftable between a retracted position and an advanced position wherein it actuates said staple driver to cause said staples to pass through tissue located between said fixed jaw and said movable jaw and to be clinched by said anvil grooves, and means to shift said staple driver actuator, said surgical stapling instrument having a working gap comprising a range of distances between said fixed jaw and said movable jaw throughout which said staples can be properly implanted and clinched, the improvement comprising means operatively connecting said movable jaw and said movable jaw shifting means to shift said movable jaw away from said fixed jaw and to advance said movable jaw toward said fixed jaw to establish a gap therebetween in accordance with a predetermined pressure applied by said jaws to said tissue therebetween, and latch means permitting shifting of said staple driver actuator by said staple driver actuator shifting means only when said established gap falls within said working gap of said instrument.

7. The structure claimed in claim 6 wherein said surgical instrument comprises an elongated hollow body having an intermediate portion, a rearward end and forward end terminating in said fixed jaw extending perpendicularly to the long axis of said instrument body, a hollow, cylindrical, drive nut captively and rotatably mounted at said rearward end of said instrument body, said drive nut having forward and rearward ends, the interior surface of said drive nut being threaded from said forward end of said drive nut to a point short of said rearward end of said drive nut, the remainder of said interior surface being unthreaded, said drive nut being non-shiftable axially with respect to said instrument body, a rearward portion of said drive nut extending beyond said rearward end of said instrument body, an elongated shank terminating at its forward end in said movable jaw and at its rearward end in an externally threaded cylindrical portion, said shank being mounted in said hollow instrument body so as to be axially shiftable and non-rotatable therein, said externally threaded cylindrical rearward end of said movable jaw shank being threadedly engaged in said drive nut, an externally threaded retainer ring mounted at said rearward end of said instrument body about said rearward portion of said drive nut extending beyond said instrument body rearward end, a clutch plate located within said retainer ring, said clutch plate having a first side facing and located adjacent said rearward end of said drive nut, a hollow internally threaded drive knob threadedly engaged on said retainer ring and operatively connected to said clutch plate such that rotation of said drive knob will cause rotation of said clutch plate, yieldable means urging said clutch plate into driving engagement with said rearward end of said drive nut such that rotation of said drive knob in a first direction will impart similar rotation to said clutch plate and said drive nut resulting in shifting of said movable jaw and its shank away from said fixed jaw and rotation of said drive knob in a second direction will impart similar rotation to said clutch plate and said drive nut to advance said movable jaw and its shank toward said fixed jaw until said predetermined pressure is achieved at which point said yieldable means will no longer maintain said clutch plate in driving engagement with said drive nut thus setting said clutch-established gap.

8. The structure claimed in claim 6 wherein each of said staples is of inverted U-shaped configuration having a crown portion and a pair of downwardly depending legs, said anvil surface staple clinching grooves being arranged in pairs, each pair adapted to receive and clinch the legs of one of said staples, said clinching grooves of each pair lying at an angle to the long axis of said anvil surface whereby said legs of each staple, when clinched, will be slightly twisted so as to lie to either side of their respective staple crown portion.

9. The structure claimed in claim 7 including at least one drive tooth on said first side of said clutch plate, said at least one tooth having a first drive surface perpendicular to said clutch plate, said at least one drive tooth having a second drive surface facing in said second direction and sloping in said second direction toward said clutch plate, said rearward end of said drive nut having at least one notch for said at least one clutch plate drive tooth, said at least one notch having first and second drive surfaces corresponding to and similarly shaped to said first and second drive surfaces of said at least one drive tooth, whereby when said drive knob is rotated in said first direction said perpendicular first drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw away from said fixed jaw, and when said drive knob is rotated in said second direction said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw toward said fixed jaw until said predetermined pressure is achieved whereupon said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said at least one drive tooth out of said at least one notch against the influence of said yieldable means, disengaging said clutch plate from said drive nut and thus setting said clutch-established gap.

10. The structure claimed in claim 7 including a plurality of upstanding spaced lugs on said second side of said clutch plate, a diametrically opposed pair of said lugs being bifurcated, a pair of diametrically opposed pins being mounted in said hollow drive knob and extending radially inwardly thereof, said pins being located between said bifurcations of said pair of clutch plate lugs, whereby rotation of said drive knob will be imparted to said clutch plate by the cooperation of said pins and said bifurcations and said clutch plate and said drive knob can independently shift axially.

11. The structure claimed in claim 7 wherein said yieldable means comprises a plurality of springs, one end of each of said springs being located in a socket formed therefor in the interior of said hollow drive knob, the other end of each of said springs abutting said second side of said clutch plate.

12. The structure claimed in claim 7 including a staple driver actuator shank mounted within said movable jaw shank and being axially shiftable and non-rotatable therein, the forward end of said staple driver actuator shank terminating in said staple driver actuator located within said movable jaw, the rearward end of said staple driver actuator shank terminating short of said cylindrical rearward end of said movable jaw shank, said cylindrical rearward end of said movable jaw shank having an axial bore extending therethrough, a first portion of said bore being threaded and a second portion of said bore near the rearwardmost end of said movable jaw shank being unthreaded and of slightly larger diameter, an elongated rod-like screw having a forward end followed by a threaded portion and an unthreaded portion terminating in a rearward end of said screw, the forward end of said screw being rotatably attached to said rearward end of said staple driver actuator shank, said screw being located in said bore of said cylindrical rearward end of said movable jaw shank with its threaded portion threadedly engaged in said threaded portion of said last mentioned bore, said unthreaded portion of said screw being partially located within said last mentioned bore and extending rearwardly beyond said rearward end of said movable jaw shank, a wing nut having a forward cylindrical portion rotatably mounted and axially shiftable in coaxial perforations in said drive knob, said clutch plate and said unthreaded portion of said hollow drive nut, said forward cylindrical portion of said wing nut having an axial bore therein, said rearward end of said screw being located within said wing nut bore and being non-rotatably affixed therein, whereby rotation of said wing nut in a first direction will result in rotation of said screw in said internally threaded portion of said movable jaw cylindrical rearward end to shift said staple driver actuator via its shank toward said retracted position thereof and rotation of said wing nut in a second direction will cause rotation of said screw in said internally threaded portion of said movable jaw cylindrical rearward end to shift said staple driver actuator via its shank toward said advanced position thereof.

13. The structure claimed in claim 12 wherein said rearward end of said screw and said forward cylindrical end of said wing nut are slotted, a latch located in said slots, a pin extending through transverse coaxial perforations in said rearward end of said screw, said forward end of said wing nut and said latch non-rotatably affixing said screw to said wing nut and pivotally mounting said latch in said slots, said rearward cylindrical end of said movable jaw shank having an annular flange thereon surrounding said screw and having a plurality of radial notches formed therein, said latch being pivotable between first and second positions in engagement with one of said radial notches wherein it will prevent rotation of said wing nut and said screw to prevent shifting of said staple driver actuator to said advanced position and an intermediate third position out of engagement with said radial notches wherein it will permit rotation of said wing nut and said screw to shift said staple driver actuator to said advanced position thereof, and means to shift said latch from one of said first and second positions to said third position only when said clutch-established gap falls within said working gap of said surgical stapling instrument.

14. The structure claimed in claim 13 wherein said shifting means for said latch comprises a laterally extending nose on said latch, said nose being located to contact the inside surface of said perforation in said clutch plate to maintain said latch in said first position when said clutch-established gap exceeds said working gap, said nose being locating to contact said unthreaded interior surface of said drive nut to maintain said latch in said second position when said clutch-established gap is less than said working gap, said unthreaded interior surface of said drive nut terminating in a narrow annular flared interior surface at said rearward end of said drive nut, said latch nose contacting said flared interior surface to maintain said latch in said intermediate third position when said clutch-established gap falls within said working gap.

15. The structure claimed in claim 14 including at least one drive tooth on said first side of said clutch plate, said at least one drive tooth having a first drive surface perpendicular to said clutch plate, said at least one drive tooth having a second drive surface facing in said second direction and sloping in said second direction toward said clutch plate, said rearward end of said drive nut having at least one notch for said at least one clutch plate drive tooth, said at least one notch having first and second drive surfaces corresponding to and similarly shaped to said first and second drive surfaces of said at least one drive tooth, whereby when said drive knob is rotated in said first direction said perpendicular first drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw away from said fixed jaw, and when said drive knob is rotated in said second direction said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw toward said fixed jaw until said predetermined pressure is achieved whereupon said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said at least one drive tooth out of said at least one notch against the influence of said yieldable means, disengaging said clutch plate from said drive nut and thus setting said clutch-established gap.

16. The structure claimed in claim 15 including a plurality of upstanding spaced lugs on said second side of said clutch plate, a diametrically opposed pair of said lugs being bifurcated, a pair of diametrically opposed pins being mounted in said hollow drive knob and extending radially inwardly thereof, said pins being located between said bifurcations of said pair of clutch plate lugs, whereby rotation of said drive knob will be imparted to said clutch plate by the cooperation of said pins and said bifurcations and said clutch plate and said drive knob can independently shift axially.

17. The structure claimed in claim 16 wherein said yieldable means comprises a plurality of springs, one end of each of said springs being located in a socket formed therefor in the interior of said hollow drive knob, the other end of each of said springs abutting said second side of said clutch plate.

18. In a surgical stapling instrument of the type having a fixed jaw with an anvil surface thereon with staple clinching grooves therein, a movable jaw shiftable toward and away from said fixed jaw and carrying a plurality of staples and a driver therefor, means to shift said movable jaw, a staple driver actuator shiftable between a retracted position and an advanced position wherein it actuates said staple driver to cause said staples to pass through tissue located between said fixed jaw and said movable jaw and to be clinched by said anvil grooves, and means to shift said staple driver actuator, the improvement comprising clutch means operatively connecting said movable jaw and said movable jaw shifting means to shift said movable jaw away from said fixed jaw and to advance said movable jaw toward said fixed jaw to establish a gap therebetween in accordance with a predetermined pressure applied by said jaws to said tissue therebetween.

19. The structure claimed in claim 18 wherein said surgical instrument comprises an elongated hollow body having and intermediate portion, a rearward end and a forward end terminating in said fixed jaw extending perpendicularly to the long axis of said instrument body, a hollow cylindrical drive nut captively and rotatably mounted at said rearward end of said instrument body, said drive nut having forward and rearward ends, the interior surface of said drive nut being threaded from said forward end of said drive nut to a point short of said rearward end of said drive nut, the remainder of said interior surface being unthreaded, said drive nut being non-shiftable axially with respect to said instrument body, a rearward portion of said drive nut extending beyond said rearward end of said instrument body, an elongated shank terminating at its forward end in said movable jaw and at its rearward end in an externally threaded cylindrical portion, said shank being mounted in said hollow instrument body so as to be axially shiftable and non-rotatable therein, said externally threaded cylindrical rearward end of said movable jaw shank being threadedly engaged in said drive nut, an externally threaded retainer ring mounted at said rearward end of said instrument body about said rearward portion of said drive nut extending beyond said instrument body rearward end, a clutch plate located within said retainer ring, said clutch plate having a first side facing and located adjacent said rearward end of said drive nut, a hollow internally threaded drive knob threadedly engaged on said retainer ring and operatively connected to said clutch plate such that rotation of said drive knob will cause rotation of said clutch plate, yieldable means urging said clutch plate into driving engagement with said rearward end of said drive nut such that rotation of said drive knob in a first direction will impart similar rotation to said clutch plate and said drive nut resulting in shifting of said movable jaw and its shank away from said fixed jaw and rotation of said drive knob in a second direction will impart similar rotation to said clutch plate and said drive nut to advance said movable jaw and its shank toward said fixed jaw until said predetermined pressure is achieved at which point said yieldable means will no longer maintain said clutch plate in driving engagement with said drive nut thus setting said clutch-established gap.

20. The structure claimed in claim 18 wherein each of said staples is of inverted U-shaped configuration having a crown portion and a pair of downwardly depending legs, said anvil surface staple clinching grooves being arranged in pairs, each pair adapted to receive and clinch the legs of one of said staples, said clinching grooves of each pair lying at an angle to the long axis of said anvil surface whereby said legs of each staple, when clinched, will be slightly twisted so as to lie to either side of their respective staple crown portion.

21. The structure claimed in claim 19 including at least one drive tooth on said first side of said clutch plate, said at least one drive tooth having a first drive surface perpendicular to said clutch plate, said at least one drive tooth having a second drive surface facing in said second direction and sloping in said second direction toward said clutch plate, said rearward end of said drive nut having at least one notch for said at least one clutch plate drive tooth, said at least one notch having first and second drive surfaces corresponding to and similarly shaped to said first and second drive surfaces of said at least one drive tooth, whereby when said drive knob is rotated in said first direction said perpendicular first drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw away from said fixed jaw, and when said drive knob is rotated in said second direction said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said movable jaw toward said fixed jaw until said predetermined pressure is achieved whereupon said sloping second drive surfaces of said at least one clutch drive tooth and said at least one drive nut notch will cooperate to shift said at least one drive tooth out of said at least one notch against the influence of said yieldable means, disengaging said clutch plate from said drive nut and thus setting said clutch-established gap.

22. The structure claimed in claim 19 including a plurality of upstanding spaced lugs on said second side of said clutch plate, a diametrically opposed pair of said lugs being bifurcated, a pair of diametrically opposed pins being mounted in said hollow drive knob and extending radially inwardly thereof, said pins being located between said bifurcations of said pair of clutch plate lugs, whereby rotation of said drive knob will be imparted to said clutch plate by the cooperation of said pins and said bifurcations and said clutch plate and said drive knob can independently shift axially.

23. The structure claimed in claim 19 wherein said yieldable means comprises a plurality of springs, one end of each of said springs being located in a socket formed therefor in the interior of said hollow drive knob, the other end of each of said springs abutting said second side of said clutch plate.

24. The structure claimed in claim 21 including a plurality of upstanding spaced lugs on said second side of said clutch plate, a diametrically opposed pair of said lugs being bifurcated, a pair of diametrically opposed pins being mounted in said hollow drive knob and extending radially inwardly thereof, said pins being located between said bifurcations of said pair of clutch plate lugs, whereby rotation of said drive knob will be imparted to said clutch plate by the cooperation of said pins and said bifurcations and said clutch plate and said drive knob can independently shift axially.

25. The structure claimed in claim 24 wherein said yieldable means comprises a plurality of springs, one end of each of said springs being located in a socket formed therefor in the interior of said hollow drive knob, the other end of each of said springs abutting said second side of said clutch plate.