Voltage level monitoring and indicating apparatus

• US 4,445,090 A
• Filed: 08/26/1981
• Issued: 04/24/1984
• Est. Priority Date: 08/26/1981
• Status: Expired due to Fees

• Current Assignee: Towmotor Corporation (Caterpillar Incorporated)
• Original Assignee: Towmotor Corporation (Caterpillar Incorporated)
• Inventors: Melocik, Grant C., Blight, Steven E.
• Primary Examiner(s): Tokar, Michael J.
• Assistant Examiner(s): O'Shea, Kevin D.
• Application Number:
  US06/303,254
• Time in Patent Office: 972 Days
• Field of Search: 324/426-429, 324/433-436, 324/63, 324/64, 324/73 AT, 320/48, 307/60, 307/75, 323/297-299, 323/354, 364/481, 364/483, 364/571, 363/50-52
• US Class Current: 324/433
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm

Abstract

A voltage level monitoring and indicating apparatus (10) including a voltage-to-frequency converter (12), an input conditioning circuit (16) that shifts voltage signals received from different voltage sources to the same input level for the converter (12) which then produces a proportional output frequency signal, a microprocessor (40) which is software programmed to produce voltage level data in response to the output frequency signal from converter (12), and a display (42) which displays a range of numbers in response to the voltage level data. Prior apparatus are not state-of-the-art microprocessor based and require different designs when coupled to different voltage sources. The present invention is microprocessor based and has the same input conditioning circuit that can be coupled to different voltage sources for use principally to indicate voltage levels of batteries on electric fork lift trucks.

Claims

1. In a voltage level monitoring and indicating apparatus (10) including means (42) for displaying data representing a voltage magnitude of a voltage source, the improvement comprising:

means (20) for receiving a voltage level signal from said voltage source;

a voltage to frequency converter (12) having an input (14) and an output (18), said input (14) being connected to said means (20), said converter (12) being constructed to produce a pulse frequency signal at said output (18) proportional to the magnitude of a first voltage level signal at said input (14);

means (38) for receiving said pulse frequency signal and controlling said displaying means (42) in response to said received pulse frequency signal; and

means (22) for automatically shifting the magnitude of a predetermined voltage level signal received from said voltage source to a signal having a magnitude equal to the magnitude of said first voltage level signal at said input (14).

2. A voltage level monitoring and indicating apparatus (10), as set forth in claim 1, wherein said shifting means (22) includes:

a voltage divider (24) having first and second resistors (26,

     28), said input (14) being connected between said first and second resistors (26,

     28); and

a third resistor (32) connected in series with a transistor (34), said series connected resistor (32) and transistor (34) being connected in parallel with said second resistor (28).

3. A voltage level monitoring and indicating apparatus (10), as set forth in claim 2, wherein said shifting means (22) includes:

a zener diode (36) having a cathode connected to said first resistor (26) and connected to a base of said transistor (34).

4. A voltage level monitoring and indicating apparatus (10), as set forth in claim 3, wherein said third resistor (34) is variable.

5. A voltage level monitoring and indicating apparatus (10), as set forth in claim 1, wherein said controlling means (38) is software programmed to take a predetermined number of samples of said pulse frequency signal and to average said predetermined number of samples.

6. A voltage level monitoring and indicating apparatus (10), as set forth in claim 1, wherein said controlling means (38) is software programmed to control said displaying means (42) to indicate a predetermined voltage level condition.

7. A voltage level monitoring and indicating apparatus (10), as set forth in claim 1, wherein said controlling means (38) is software programmed to control said displaying means (42) to display any one of a predetermined range of numbers.

8. A voltage level monitoring and indicating apparatus (10), as set forth in claim 7, wherein said controlling means (38) is software programmed to control said displaying means (42) to display a numerical sequence of said numbers in response to a predetermined voltage level condition.

9. Apparatus (10) for monitoring and indicating the voltage level of a battery, comprising:

(a) a voltage-to-frequency converter (12) having an input (14) and an output (18) and being constructed to produce a pulse frequency signal at said output (18) proportional to a voltage signal at said input;

(b) an input conditioning circuit (16) including

(i) a battery voltage divider (24) having a first resistor (26) and a second resistor (28), said input (14) being connected between said first resistor (26) and said second resistor (28),

(ii) a series-connected third resistor (32) and transistor (34) connected in parallel across said second resistor (28), and

(iii) a zener diode (36) connected in parallel across said first resistor (26) and said second resistor (28), said transistor (34) having a base connected to said zener diode (36);

(c) a microprocessor (40) being software programmed to calculate average battery voltage level data in response to the pulse frequency signal, to scale the calculated average battery voltage level data to a number in a range of numbers, and to sequentially produce the numbers in the range in response to a predetermined scaled number; and

(d) means (42) for displaying the scaled number of the sequence of numbers.

10. Apparatus (10) for monitoring a voltage source, comprising:

means (20) for receiving a source voltage signal from said voltage source;

means (22) for automatically modifying said source voltage signal and forming a predetermined output voltage signal in response to said source voltage signal being either of a first and second predetermined magnitude;

means (11) for converting said output voltage signal to a frequency signal in response to receiving said output voltage signal;

means (38) for controllably delivering a respective one of a predetermined set of digital control signals in response to receiving said frequency signal; and

,

means (42) for displaying predetermined data in response to receiving respective ones of said digital control signals.

11. Apparatus (10), as set forth in claim 10, wherein said controllable delivering means (38) sequentially delivers said digital control signals in response to said source voltage signal being less than a predetermined magnitude.

12. Apparatus (10), as set forth in claim 10, wherein said controllable delivering means (38) is free from delivering said digital control signals in response to receiving less than a predetermined plurality of said frequency signals.

13. Apparatus (10), as set forth in claim 10, wherein said modifying means (22) includes a voltage divider (24) having first and second series connected resistors (26,28);

a third resistor (32) and a transistor (34) being connected in series with one another, said series connected resistor (32) and transistor (34) being connected in parallel with said second register (28); and

,

a zener diode (36) having a cathode connected to said first resistor (26) and an anode connected to said transistor (34).

14. Apparatus (10), as set forth in claim 13, wherein said third resistor (32) is variable.