Plant unit master control for fossil fired boiler implemented with a digital computer

• US 4,445,180 A
• Filed: 11/06/1973
• Issued: 04/24/1984
• Est. Priority Date: 11/06/1973
• Status: Expired due to Term

• Current Assignee: Westinghouse Process Control, Inc. (Emerson Electric Company)
• Original Assignee: Westinghouse Electric Corporation (Paramount Global (f/k/a ViacomCBS Inc.))
• Inventors: Smith, Jack R., Davis, Guy E.
• Primary Examiner(s): Wise, Edward J.
• Application Number:
  US05/413,291
• Time in Patent Office: 3,822 Days
• Field of Search: 235/151.21, 60/39.28 R, 60/39.14, 60/646, 290/2, 290/40, 290/40.2, 290/40 A, 290/40 B, 290/40 C, 290/40 F, 322/14, 322/15, 322/28, 322/33, 322/34, 322/38, 322/59, 340/172.5, 444/1, 364/200, 364/900, 364/494, 364/139, 364/161
• US Class Current: 700/289
• CPC Class Codes: F01D 17/24 electrical
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: F22B 35/18 Applications of computers to steam boiler control
• CPC Class Codes: G06K 13/0825 the ejection arrangement being of the push-push kind

Abstract

An electric power plant, including a fossil fired boiler and a steam turbine, is operated by a control system including a plant unit master. The control system includes a boiler control for determining the inputs of fuel, air and water, and a turbine control for determining the position of the throttle valves introducing steam from the boiler to the turbine. The plant unit master provides a load demand reference in parallel to the boiler control and to the turbine control, whereby the turbine and the boiler are operated in a coordinated manner. Measuring means provide indications of throttle pressure, power generated by the system and turbine rotor speed. Distinct controllers, each including a controller and responsive to one of the aforementioned indications and its corresponding reference, modify the load demand reference before it is applied to the turbine control or to the boiler control. The above-described control system including the plant unit master, boiler control and turbine control is implemented by a single digital computer.

Claims

1. A system for controlling the operation of a fossil fired boiler-steam turbine plant, said system comprising:

(a) boiler control means responsive to an electrical representation of load demand reference for operating the fossil fired boiler to meet the load demand reference;

(b) an electrohydraulic control system for operating the turbine valves to direct steam from the fossil fired boiler to the turbine;

(c) turbine control means responsive to the electrical representation of the load demand reference for controlling the operation of said electrohydraulic control system to direct steam into the turbine so that the turbine meets the plant load reference;

(d) coordinated control means for providing the electrical representation of load demand reference in parallel to said turbine control means and to said boiler control means whereby coordinated control of the fossil fired boiler and steam turbine is achieved;

4. The system as claimed in claim 1, wherein there is further included means for generating an electrical representation of turbine rotor speed, and a fourth distinct control loop including an integrating controller responsive to the difference between the representation of turbine speed and a reference value to modify the load demand reference to be applied to said boiler control.

5. The system as claimed in claim 1, wherein said integrating controllers are operative in a first mode to integrate the input difference signal with a relatively fast time constant and in a second mode to respond to the difference signal with a relatively slower time constant.

6. The system as claimed in claim 1, wherein one of said integrating controllers comprises a proportional plus integral controller including an integrating circuit and a porportional circuit, said integrating controller including switch means operative in a first mode to apply its input difference signal to said integrating circuit to provide an integrated output therefrom and in a second mode for applying its input difference signal to said proportional circuit to provide a linear output therefrom.

7. The system as claimed in claim 4, wherein said integrating controller of said first control loop comprises said proportional plus integral controller.

8. The system as claimed in claim 1, wherein at least one of said integrating controllers comprises a proportional plus integrating controller including an integrating circuit whose output is coupled to a first input of a summing circuit, and a proportional circuit whose input receives the difference signal to provide a linear output to be applied to a second input of a summing circuit, and a switch disposable from a first position to apply the difference input to said integrating circuit to a second position for disconnecting the difference signal from the input of said integrating circuit, said proportional plus integral circuit operative in a first mode when said switch is disposed in its first position to provide an output corresponding to the integral of the difference signal and in a second mode when said switch is disposed to its second position to provide a proportional linear output.

9. The system as claimed in claim 1, wherein there is included means for providing an electrical representation of a turbine speed/load reference, first transition means operative in a first mode for applying the turbine speed/load reference to said electrohydraulic control system for operating the turbine valves in response to the turbine speed/load reference and in a second mode for applying the plant load reference to said electrohydraulic control system to control the turbine valves according to the plant load reference, means for providing an electrical representation of a feedwater reference, and second transition means operative in a first mode for applying the feedwater reference to said boiler control means to operate the boiler in accordance with the feedwater reference and in a second mode for applying the plant load reference to said boiler control means to operate the boiler in accordance with the plant load reference.

10. The system as claimed in claim 7, wherein there is included selector means for disposing said first and second transition means to their second mode to operate said control system in a coordinated mode wherein said boiler and turbine control means are responsive to the plant load reference to operate the boiler and turbine, respectively, and alternatively, for disposing said first and second transition means to their first mode to operate said control system in an uncoordinated mode wherein the boiler control is operative in accordance with the feedwater reference and said turbine control is operative in accordance with the turbine speed/load reference.

11. The system as claimed in claim 8, wherein said selector means is capable of selecting a local coordinated mode wherein the plant load reference is entered through an operator'"'"'s panel, or a remote coordinated mode wherein the plant load reference is supplied from a remote automatic dispatching system.

12. The system as claimed in claim 8, wherein said selector means is capable of selecting a ramp mode wherein said second transition means is disposed to its second mode;

and there is further included means for generating an increasing ramp reference, means for comparing said ramp reference with the representation of throttle pressure to develop an error signal, and means for trimming the feedwater reference in response to the error signal.

13. The system as claimed in claim 10, wherein there is included means for generating a second, decreasing ramp reference, and means actuatable before the initiation of the ramp mode to apply the decreasing ramp reference, if the throttle pressure representation exceeds the initial point from which the first-mentioned ramp reference begins.

14. The system as claimed in claim 10, wherein said ramp generating means includes means for setting an input signal indicative of the final point to which the increasing ramp reference is to be directed, a difference circuit responsive to the input signal and the output of said ramp generator for providing a difference signal, means responsive to a difference signal above a predetermined level to provide a first reference signal, and means responsive to the difference signal below the predetermined level to provide a second reference signal, and integrating means responsive to the first and second reference level signals to generate an ouput corresponding to the integrated value of one of the reference signals.

15. The system as claimed in claim 12, wherein said ramp generating means includes first and second proportional circuits for providing, respectively, the first and second reference signals of constant values, said integrator circuit providing in response to one of the constant level reference signals a corresponding ramp output signal.

16. The system as claimed in claim 8, wherein said selector means operates said control system in a start mode, and disposes said first and second transition means to their first mode.

17. The system as claimed in claim 7, wherein said first and second transition means each effects a smooth transfer from its first mode to its second mode whereby a bumpless transfer is effected in the application of the plant load reference to said boiler and turbine controls.

18. The system as claimed in claim 15, wherein at least one of said integrating controllers is operative in a first mode to integrate the difference signal applied thereto with a first, relatively fast time constant, and in a second mode to be driven by a predetermined reference signal at a second, relatively slow time constant toward a predetermined level in synchronism with the transitions of said first and second transition means.

19. The system as claimed in claim 1, wherein there is included means for selecting the mode of operation of said coordinated control means, and means responsive to a boiler contingency condition to actuate said selecting means to operate said control system in its turbine follow mode.

20. The system as claimed in claim 1, wherein there is included means for selecting one of a plurality of modes in which to operate said coordinated control means, and means responsive to a turbine contingency to actuate said selecting means to operate said control system in its boiler follow mode.

21. The system as claimed in claim 18, wherein said control system including said coordinated control means, said boiler control means and said turbine control means, is implemented in a computer having a central memory for receiving and storing indications of the electrical representations, the boiler and turbine contingency conditions, and indication of the mode in which said control system is operating.

22. The system as claimed in claim 1, wherein there is included a control loop having therein an integrating controller responsive to the difference between the representation of generated power and a corresponding reference for modifying the load demand reference to be applied to said turbine control.

23. The system as claimed in claim 1, wherein there is included means for generating an electrical representation of impulse pressure, a control loop including an integrating controller responsive to the difference between the representation of impulse pressure and a corresponding reference for modifying the load demand reference to be applied to said turbine control.

24. The system as claimed in claim 1, wherein there is included means for selecting one of a plurality of modes in which to operate said coordinated control means, means for providing an electrical representation of turbine speed, a fourth distinct control loop responsive to the difference between the representation of turbine speed and a corresponding reference to trim the plant load reference, a fifth distinct control loop responsive to the power generated for providing a difference signal indicative of the difference between the measured power generated and the modified plant load reference signal, and means responsive to the disposition of said selecting means to operate said control system in its turbine follow mode for applying the modified signal to adjust the throttle pressure reference applied to said third control loop.

26. The system as claimed in claim 23, wherein said coordinated control means includes first and second control loops respectively responsive to representations of throttle pressure and generated power and each including an integrating controller responsive to the difference between its representation and a corresponding reference value to modify the load demand reference applied to said boiler control, and a third control loop including an integrating controller responsive to the difference between a representation of throttle pressure and a throttle pressure reference for modifying the load demand reference applied to said turbine control means.

27. The system as claimed in claim 24, wherein said integrating controllers are operative in a first mode to effect an integration with a first, relatively fast time constant, and in a second mode to process the input difference signal with a second, relatively slow time constant, and means for calibrating the time constants to effect efficient control by said control loops wherein said time constants are entered and stored in said central memory.

28. The system as claimed in claim 23, wherein there is included means for selecting one of a plurality of modes in which said coordinated control system is operated, and means responsive to the operating condition of said selecting means and to the various operating conditions of the turbine and boiler to provide a first manifestation indicating a permission for transfer from one operating state to the next of said coordinated control means, said permission manifestions entered and stored in said central memory whereby said selecting means may be responsive thereto to facilitate the transfer or to prevent the transfer of said coordinated control means from one of its operating modes to another.

29. The system as claimed in claim 26, wherein said condition responsive means sets a priority for the operating modes of said coordinated control means, whereby said coordinated control means is transferred selectively from one mode to the next in sequence to operate the fossil fired boiler-steam turbine plant from an initial cold state to its rated power state.

30. The system as claimed in claim 23, wherein there is included means responsive to certain abnormal turbine conditions for providing flags indicative thereof, said flags entered and stored in said central memory, and means responsive to the stored flags for imposing limits upon the plant load reference as provided by said coordinated control means.

31. The system as claimed in claim 28, wherein said abnormal condition responsive means is responsive to the impairment of the boiler auxiliaries for raising flags indicative thereof.

32. The system as claimed in claim 23, wherein there is included means for generating electrical representations of throttle pressure, generated power, turbine rotor speed and impulse pressure, the electrical representations to be entered and stored in said central memory in preparation to be operated upon by each of said turbine control means, said boiler control means and said coordinated control means.

2. (e) means for generating electrical representations of throttle pressure and generated power;

and

3. (f) said coordinated control means including first and second, distinct control loops responsive to the representations of throttle pressure and generated power, respectively, and each including an integrating controller responsive to the difference between its one representation and a corresponding reference value to modify the load demand reference applied to said boiler control means, and a third control loop including an integrating controller, responsive to the difference between the representation of throttle pressure and a throttle pressure reference for modifying the load demand reference applied to said turbine control means, said integrating controllers capable of processing its input difference signal with varying constants dependent upon the system mode of operation.

25. A system for controlling the operation of a fossil fired boiler-steam turbine plant, said system comprising:

(a) turbine control means responsive to an electrical representation of load demand reference for operating the boiler to meet the load demand reference;

(b) an electrohydraulic control system for operating the turbine valves to direct steam from the fossil fired boiler to the turbine;

(c) boiler control means responsive to the electrical representation of the load demand reference for controlling the operation of said electrohydraulic control system to direct steam into the turbine so that the turbine meets the load demand reference;

(d) coordinated control means for providing the electrical representation of load demand in parallel to said turbine control means to said boiler control means whereby coordinated control of the fossil fired boiler and steam turbine is achieved; and

(e) said turbine control means, said boiler control means and said coordinated control means are implemented in a single computer having a central memory.