Well cementing process and gasified cements useful therein

• US 4,450,010 A
• Filed: 04/29/1983
• Issued: 05/22/1984
• Est. Priority Date: 04/29/1983
• Status: Expired due to Term

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Childs, Jerry D., Sutton, David L., Burkhalter, John F.
• Primary Examiner(s): Poer, James
• Application Number:
  US06/489,909
• Time in Patent Office: 389 Days
• Field of Search: 106/87, 166/293
• US Class Current: 106/673
• CPC Class Codes: C04B 20/10 Coating or impregnating roofing granules E04D7/005
• CPC Class Codes: C04B 22/0013 Boron compounds
• CPC Class Codes: C04B 22/06 Oxides, Hydroxides C04B22/0013 takes precedence
• CPC Class Codes: C04B 22/08 Acids or salts thereof C04B22/0013 takes precedence
• CPC Class Codes: C04B 24/12 Nitrogen containing compounds organic derivatives of hydrazine hydrazine C04B22/00
• CPC Class Codes: C04B 24/16 Sulfur-containing compounds
• CPC Class Codes: C04B 24/38 Polysaccharides or derivatives thereof C04B24/243 takes precedence
• CPC Class Codes: C04B 28/02 containing hydraulic cements other than calcium sulfates
• CPC Class Codes: C04B 38/02 by adding chemical blowing agents
• CPC Class Codes: C04B 40/06 Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: C09K 8/473 Density reducing additives, e.g. for obtaining foamed cement compositions

Abstract

A composition for a method of cementing subterranean formations. The cementing composition comprises hydraulic cement, a nitrogen gas generating material, an oxidizing agent, and a reaction rate control material. The concentration of the nitrogen gas generating material is correlated with the pressure and temperature of the cement zone to be cemented so that the flow of gas from the formation into the borehole is suppressed or controlled.

Claims

1. A cement composition for cementing an oil or gas well comprising

(a) a hydraulic cement;

(b) water;

(c) a gas generating composition selected from the group consisting of;

I. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, potassium dichromate, and mixtures thereof; and

a reaction rate control material selected from the group consisting of sodium sulfate, calcium sulfate hemihydrate, copper sulfate hemihydrate, copper sulfate, calcium hydroxide, and mixtures thereof;

II. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of calcium peroxide, zinc peroxide, and mixtures thereof; and

,

a reaction rate control material comprising copper sulfate;

III. a nitrogen gas generating material selected from the group consisting of an ammonium salt of an organic or inorganic acid, hydroxylamine sulfate, carbamide, azodicarbonamide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, and mixtures thereof;

a reaction rate control material comprising copper sulfate; and

,

IV. a nitrogen gas generating material comprising azodicarbonamide;

an oxidizing agent comprising calcium peroxide; and

,

a reaction rate control material comprising copper sulfate; and

,

V. mixtures of I, II, III, or IV.

2. The composition recited in claim 1 further comprising a fluid loss additive.

3. The composition recited in claim 1 wherein said material is the ammonium salt of organic and inorganic acids.

4. The composition recited in claim 1 wherein said nitrogen gas generating material is selected from the group consisting of ammonium nitrate, ammonium sulfate, ammonium chloride, azodicarbonamide, and mixtures thereof.

5. The composition recited in claim 1 wherein said oxidizing agent is sodium peroxyborate monohydrate.

6. The composition recited in claim 1 wherein said reaction rate control material is selected from the group consisting of sodium sulfate, copper sulfate, and mixtures thereof.

7. The composition recited in claim 2 wherein said fluid loss additive is selected from the group consisting of modified polysaccharides, polymerized aromatic sulfonates, and mixtures thereof.

8. The composition recited in claim 1 wherein said gas generating composition is encapsulated with a compound which delays the gas generation reaction.

9. The composition recited in claim 1 wherein said gas generating composition is present in an amount effective for generating a stable volume of gas sufficient to increase the compressibility of the cement composition under downhole conditions by at least 25% in relation to the initial compressiblity of the cement composition.

10. A gas generating composition selected from the group consisting of:

I. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, potassium dichromate, and mixtures thereof; and

a reaction rate control material selected from the group consisting of sodium sulfate, calcium sulfate hemihydrate, copper sulfate hemihydrate, copper sulfate, calcium hydroxide, and mixtures thereof;

II. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of calcium peroxide, zinc peroxide, and mixtures thereof; and

,

a reaction rate control material comprising copper sulfate;

III. a nitrogen gas generating material selected from the group consisting of an ammonium salt of an organic or inorganic acid, hydroxylamine sulfate, carbamide, azodicarbonamide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, and mixtures thereof;

a reaction rate control material comprising copper sulfate; and

,

IV. a nitrogen gas generating material comprising azodicarbonamide;

an oxidizing agent comprising calcium peroxide; and

,

a reaction rate control material comprising copper sulfate; and

,

V. mixtures of I, II, III, or IV.

11. The compound recited in claim 10 wherein said oxidizing agent is sodium peroxyborate monohydrate.

12. The compound recited in claim 10 wherein said reaction rate control material is copper sulfate.

13. A method of cementing in an annulus between a well casing and a borehole comprising placing in said annulus a cement composition comprising a hydraulic cement, water, and a gas generating composition said gas generating composition selected from:

I. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, potassium dichromate, and mixtures thereof; and

a reaction rate control material selected from the group consisting of sodium sulfate, calcium sulfate hemihydrate, copper sulfate hemihydrate, copper sulfate, calcium hydroxide, and mixtures thereof;

II. a nitrogen gas generating material selected from the group consisting of hydrazine, hydrazine sulfate, carbazide, and mixtures thereof;

an oxidizing agent selected from the group consisting of calcium peroxide, zinc peroxide, and mixtures thereof; and

,

a reaction rate control material comprising copper sulfate;

III. a nitrogen gas generating material selected from the group consisting of an ammonium salt of an organic or inorganic acid, hydroxylamine sulfate, carbamide, azodicarbonamide, and mixtures thereof;

an oxidizing agent selected from the group consisting of hydrogen peroxide, sodium peroxyborate tetrahydrate, sodium peroxyborate monohydrate, and mixtures thereof;

a reaction rate control material comprising copper sulfate; and

,

IV. a nitrogen gas generating material comprising azodicarbonamide;

an oxidizing agent comprising calcium peroxide; and

,

a reaction rate control material comprising copper sulfate; and

,

V. mixtures of I, II, III, or IV.

14. The method recited in claim 13 wherein said cement composition further comprises a fluid loss additive.

15. The method recited in claim 13 wherein said gas generating composition is present in an amount effective for generating a stable volume of gas sufficient to increase the compressibility of the cement composition under downhole conditions by at least 25% in relation to the initial compressiblity of the cement composition.

16. The method recited in claim 13 wherein said gas generating composition is encapsulated with a compound which delays the gas generation reaction.

17. The method recited in claim 13 wherein said nitrogen gas generating material is the ammonium salt of organic and inorganic acids.

18. The method recited in claim 13 wherein said nitrogen gas generating material is azodicarbonamide.

19. The method recited in claim 18 wherein said oxidizing agent is sodium peroxyborate tetrahydrate.

20. The method recited in claim 19 wherein said reaction rate control material is copper sulfate.