Method and apparatus for electrically testing elements of multi-cell batteries

• US 4,451,791 A
• Filed: 03/17/1982
• Issued: 05/29/1984
• Est. Priority Date: 03/17/1982
• Status: Expired due to Fees

• Current Assignee: General Battery Corporation
• Original Assignee: General Battery Corporation
• Inventors: Ostroff, Stuart S., Bevan, William G.
• Primary Examiner(s): Tokar, Michael J.
• Assistant Examiner(s): Kelley, B. J.
• Application Number:
  US06/359,014
• Time in Patent Office: 804 Days
• Field of Search: 324/73 AT, 324/425, 324/426, 324/434, 324/435, 324/437, 114/91, 209/3.2, 209/3.3
• US Class Current: 324/434
• CPC Class Codes: B07C 5/3412 according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication sorting according to size measured by light-responsive means B07C5/10; sorting according to optical properties B07C5/342; for packages B65D79/02; for information carriers G06K7/00
• CPC Class Codes: B07C 5/344 according to electric or electromagnetic properties sorting according to size measured electrically or electronically B07C5/08; material testing by magnetic means G01N24/00, G01N27/00, by electrical means G01N27/00; electrical measuring devices in general G01R; coin testing G07D5/00
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

Abstract

A method and apparatus for electrically testing individual elements of multi-cell batteries comprises sequentially locating batteries at a test location whereat they are engaged by test probes which are sequentially associated with a testing device which tests the individual cells. If faults are detected, the individual faulty cell is marked. Auxiliary test indicator lights provide a visual indication of the individual testing of each cell as it occurs.

Claims

1. An apparatus for electrically testing individual elements of multi-cell batteries comprising:

means for individually locating multi-cell batteries at a selected test location, and

means for testing each element of each multi-cell battery when located at said test location for electrical leakage including

an array of probe means, at least one for each battery cell,

fault detector means having fault indicator means responsive to a detected fault,

means for advancing said array of probe means to a testing position such that each element of a battery positioned in said test location is engaged by one of said probe means,

means for sequentially associating individual ones of said probe means with said fault detector means thereby sequentially electrically testing the elements of the battery, and

means for marking the battery to indentify individual faulty elements responsive to selected faults detected by said fault detector means.

2. The apparatus of claim 1 further comprising test indicator means associated with each probe means for indicating when each probe means is associated with said fault detector means during testing of the battery elements.

3. The battery element testing apparatus of claim 1, wherein said sequential associating means causes each element which has tested as faulty to be retested by again associating the respective probe means with said fault detector means, and

said marking means marks each battery element which has twice tested as faulty.

4. A method for electrically testing individual elements of multi-cell batteries comprising:

individually locating multi-cell batteries at a selected test location, and

testing each element of each multi-cell battery when located at said test location for electrical leakage employing an array of probe means, at least one for each battery cell, and fault detector means having fault indicator means responsive to a detected fault, including

advancing said array of probe means to a testing position such that each element of a battery positioned in said test location is engaged by one of said probe means,

sequentially associating individual ones of said probe means with said fault detector means thereby sequentially electrically testing the elements of the battery, and

marking the battery to indentify individual faulty elements responsive to selected faults detected by said fault detector means.

5. The method for electrically testing individual elements of multi-cell batteries according to claim 4 further comprising:

visually indicating the testing of each individual element as it occurs.

6. A method for electrically testing individual elements of multi-cell batteries according to claim 4 further comprising:

sequentially associating each probe means engaged with a battery element which has once tested as faulty with said fault detector means thereby retesting the elements of the battery which have initially tested as faulty; and

marking the battery to identify individual faulty elements which have twice tested as faulty.

7. An apparatus for electrically testing individual elements of multi-cell batteries comprising:

means for individually locating multi-cell batteries at a selected test location; and

means for testing each element of each multi-cell battery when located at said test location for electrical leakage including;

an array of probe means, at least one for each battery cell;

fault detector means;

means for advancing said array of probe means to a testing position such that each element of a battery positioned in said test location is engaged by one of said probe means;

means for sequentially associating individual ones of said probe means with said fault detector means thereby sequentially electrically testing the elements of the battery; and

fault indicator means for indentifying individual faulty elements responsive to faults detected by said fault detector means.

8. An apparatus according to claim 7 further comprising:

means for marking the tested battery to further identify individual faulty elements responsive to selected faults detected by said fault detector means.