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Inertial borehole survey system

  • US 4,454,756 A
  • Filed: 11/18/1982
  • Issued: 06/19/1984
  • Est. Priority Date: 11/18/1982
  • Status: Expired due to Fees
First Claim
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1. The survey system for determining the location of relatively deep boreholes with great accuracy comprising:

  • a tubular probe having a maximum diameter less than about four inches and adapted to be lowered into a wellbore;

    a flexible cable attached to the upper end of the probe including at least one electrical data transmission path and having sufficient length to lower the probe into the borehole;

    reel means for controllably paying out and retrieving the flexible cable to lower the probe into and retrieve the probe from the wellbore;

    computer means including keyboard input means, data processing means, data readout means and data recording means electrically connectable by the flexible cable to the probe to receive data from and give commands to circuit means therein;

    the probe comprising;

    (1) a tubular pressure vessel;

    (2) vacuum sleeve means disposed within the tubular pressure vessel for substantially thermally isolating the interior thereof from the pressure vessel;

    (3) an inertial cluster assembly including(a) an elongated, rigid, thermally conductive support member disposed within the vacuum sleeve;

    (b) inertial sensing means for sensing acceleration of the inertial assembly along three substantially orthogonally disposed sense axes, one of which is aligned with the longitudinal axes of the probe, and for sensing rates of rotation about the same three orthogonally disposed axes, the inertial sensing means being rigidly mounted at spaced points on the support member in heat exchange relationship therewith;

    (c) transducer and circuit means for sensing the temperatures of the inertial sensing means, and producing an electrical signal representative of the temperatures thereof;

    (d) isothermal phase change material in at least one cylindrical container rigidly and thermally coupled to the support member to absorb heat generated by the inertial sensing means to maintain the inertial sensing means at a temperature within a predetermined narrow range for a period of time greater than that required to complete the well survey;

    (e) cluster circuit means associated with the inertial sensing means mounted on the rotating cluster assembly and thermally coupled to the support member;

    (4) upper and lower journal means supported in the vacuum sleeve for rotatably supporting the cluster assembly within the vacuum sleeve for rotation about the longitudinal axes of the vacuum sleeve;

    (5) first slip ring means including a rotor member mounted to the upper end of the cluster assembly and a stator assembly supported in the vacuum sleeve for establishing a plurality of electrical paths between the interior of the vacuum sleeve above the cluster and the cluster assembly;

    (6) second slip ring means including a rotor member mounted on the lower end of the cluster assembly and a stator member supported within the vacuum sleeve for establishing a plurality of electrical paths between the cluster assembly and the interior of the vacuum sleeve below the cluster assembly;

    (7) controllable torque means coupled to rotate the cluster assembly including electric motor means for locking the cluster assembly relative to the vacuum sleeve;

    (8) rechargeable battery power supply means disposed within the pressure vessel;

    (9) upper circuit means disposed within the vacuum sleeve above the cluster assembly, lower circuit means disposed within the vacuum sleeve below the cluster assembly, the upper and lower circuit means being mounted on and thermally coupled to elongated thermally conductive containers substantially filled with an isothermal phase change material for maintaining the circuits within a predetermined narrow temperature range for a period of time longer than a desired survey run, the upper, lower and cluster circuit means including subcircuit means for(a) producing a digital signal representative of the temperature sensed by the temperature means;

    (b) initiating and terminating operation of the inertial sensing means on command;

    (c) producing analog signals representative of the inertial measurements of said inertial sensing means and converting the analog signals to digital signals representative of the inertial measurements of each inertial sensing means;

    (d) transmitting the digital signals from the probe over the cable to the computer means; and

    (e) in response to command signals received by the probe from the computer system(i) enabling a servo loop including an inertial measuring signal and the torque means to approximately decouple the rotation of the cluster assembly from rotation of the pressure vessel and vacuum sleeve,(ii) rotating the cluster assembly to at least two predetermined positions relative to the vacuum sleeve,(iii) rotating the cluster assembly to achieve at least four dwell positions, determined by measuring outputs from the inertial sensing means;

    (10) the upper and lower circuit means, the cluster assembly, and the battery power supply means being supported within the vacuum sleeve in a manner to permit circulation of cooling fluid through the vacuum sleeve in heat exchange relationship with each container of isothermal phase change material,(11) the upper and lower ends of the thermal sleeve having upper and lower thermal barrier means forming substantially a thermal barrier between the interior of the thermal sleeve and the pressure vessel,(12) lower port means extending through the lower thermal barrier means to pass conditioning fluid therethrough and upper port means extending through the upper thermal barrier means to pass thermal conditioning fluid therethrough, the upper and lower port means including means for coupling the port means to a source of conditioning fluid and circulating the conditioning fluid from one end of the vacuum sleeve to the other to cool the isothermal phase change material below the isothermal temperature,(13) electrical conductor means extending through the upper thermal barrier means for providing at least one electrical data transmission path through the thermal barrier, the conductor means including a disconnectable coupling means,(14) the pressure vessel including a lower pressure resistant closure means which is removable to permit fluid access to the lower port means and an upper pressure resistant closure means which is removable to permit fluid access to the upper port means,(15) electrical conductor means extending through the upper thermal barrier of the pressure vessel for connection to the computer means for establishing data transmission therebetween,(16) an electrical conductor means for recharging the battery power supply extending through one of the thermal barrier means; and

    (17) means for disconnectably coupling the pressure vessel to the flexible cable for suspending the probe therefrom;

    said computer means and data processing and recording means including;

    (1) means for receiving digital signals transmitted from the probe via a data path and for transmitting control data to the probe via a data path,(2) means for displaying information based on data received from the probe,(3) means for inputting command signals to the probe in response to operator actuated input signals,the computer means and circuit means carried by said probe including means for, in response to at least one command signal,(a) initiating operation of the inertial sensing means,(b) rotating the cluster assembly while monitoring outputs of the inertial sensing means to position one of the sense axes at four positions, vertically up and down and horizontally east and west when the probe is oriented generally horizontally with the longitudinal axis generally north-south, for predetermined sample periods while reading and storing the outputs of the inertial sensing means,(c) computing calibration data for selected inertial instruments from the sampled data and comparing the computed calibration to predetermined norms to permit a decision to abandon the survey run with the probe,(d) rotating the cluster assembly to at least two sample positions while the probe is oriented with the longitudinal axis vertical, in predetermined relationship one to the other while reading and storing the outputs from the inertial sensing means,

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