Filter sheet material and method of making same

• US 4,455,187 A
• Filed: 08/26/1982
• Issued: 06/19/1984
• Est. Priority Date: 03/27/1982
• Status: Expired due to Term

• Current Assignee: Ernst D.E. Ruiter, Hasso Von Blucher, Hubert Von Blucher
• Original Assignee: Ernst D.E. Ruiter, Hasso Von Blucher, Hubert Von Blucher
• Inventors: von Blucher, Hasso, von Blucher, Hubert, de Ruiter, Ernst
• Primary Examiner(s): Lesmes, George F.
• Assistant Examiner(s): Swisher, Nancy A. B.
• Application Number:
  US06/411,737
• Time in Patent Office: 663 Days
• Field of Search: 428/196, 428/206, 428/244, 428/323, 428/341, 428/911, 427/265, 427/288, 427/286, 427/210, 427/211, 427/244, 210/502, 210/504, 210/506, 210/507, 55/387, 55/504, 156/320, 156/277
• US Class Current: 156/277
• CPC Class Codes: A62B 23/00 Filters for breathing-protection purposes gas-filters in general B01D
• CPC Class Codes: A62D 5/00 Composition of materials for coverings or clothing affording protection against harmful chemical agents
• CPC Class Codes: B01D 2239/0407 comprising particulate additives, e.g. adsorbents apparatus incorporating gas filtering material B01D46/0036
• CPC Class Codes: B01D 2239/0442 Antimicrobial, antibacterial, antifungal additives apparatus incorporating such gas filtering material B01D46/0028
• CPC Class Codes: B01D 2239/0457 Specific fire retardant or heat resistant properties apparatus incorporating such gas filtering material B01D46/0093
• CPC Class Codes: B01D 2239/0654 Support layers
• CPC Class Codes: B01D 2239/08 Special characteristics of binders
• CPC Class Codes: B01D 2239/1241 Particle diameter
• CPC Class Codes: B01D 2239/1258 Permeability
• CPC Class Codes: B01D 39/083 of organic material
• CPC Class Codes: B01D 39/086 of inorganic material
• CPC Class Codes: B01D 39/1623 of synthetic origin
• CPC Class Codes: B01D 39/20 of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires porous ceramic material C04B38/00 ; sintering metals C22C1/04; making porous sintered metal bodies B22F3/10, honeycomb filters B01D46/2418, materials used for filtering exhaust gases of an internal combustion engine F01N3/022, ceramic honeycomb structures C04B38/0006
• CPC Class Codes: B01J 20/28004 Sorbent size or size distribution, e.g. particle size
• CPC Class Codes: B01J 20/2803 Sorbents comprising a binder, e.g. for forming aggregated, agglomerated or granulated products
• CPC Class Codes: B01J 20/28033 Membrane, sheet, cloth, pad, lamellar or mat
• CPC Class Codes: Y10T 428/2481 including layer of mechanically interengaged strands, strand-portions or strand-like strips
• CPC Class Codes: Y10T 428/24893 including particulate material
• CPC Class Codes: Y10T 442/2508 Coating or impregnation absorbs chemical material other than water

Abstract

The invention relates to a filter sheet material composed of an air-permeable, flexible, especially textile supporting layer, on which there is imprinted in a certain pattern a mixture containing an adsorbent in powder form and a polymeric binding agent, the adsorbent covering up to 90% of the surface of the supporting layer. The invention furthermore relates to the use of such filter sheet materials with active carbon as adsorbent for protective clothing, and to the preparation of the material by rotary screen printing from a paste made of the powdered adsorbent and a dispersion of the polymeric binding agent.

Claims

1. A process for making a filter sheet material which comprises mixing a paste of a powdered absorbent having a particle size of about 0.1 to 50 μ

m with a solution or dispersion of a polymeric binding agent comprising at least one member selected from the group consisting of polyurethanes, polyacrylates, halogenated or halogen-free elastomers, fusible polyamides, fusible polyesters and fusible ethylenevinyl acetate copolymers thereby to form a composition, printing the composition on at least one surface of a porous textile sheet material in discrete areas to a height of about 0.05 to 1 mm and a width of about 0.1 to 5 mm, the discrete areas covering up to about 90% of the surface with unprinted areas separating the discrete printed areas, the powdered absorbent being applied in about 20 to 250 g/m² and the polymeric agent being present in about 20 to 200% of the weight of the adsorbent, and drying the textile sheet material, the resulting filter sheet material having an air permeability under a 10 mm water column of about 50 to 5000 liters per square meter per second.

2. A process according to claim 1, wherein the print comprises zones having a width of about 0.1 to 1 mm.

3. A process according to claim 1, wherein the print covers about 20 to 80% of at least one surface.

4. A process according to claim 1, wherein the composition further contains a fire-retardant.

5. A process according to claim 1, wherein the adsorbent comprises active carbon.

6. A process according to claim 7, wherein the composition comprises particles of adsorbent enveloped by a thin coating of the polymeric binding agent which agent is selectively permeable to substances to be adsorbed by the adsorbent.

7. A process according to claim 1, wherein the support layer is printed on both surfaces.

8. A process according to claim 1, including a further support layer of air-permeable flexible material bonded on the printed surface of the first support layer.

9. A process according to claim 1, wherein the adsorbent is conductive and the composition is printed in a continuous mesh pattern.

10. A process according to claim 1, wherein printing is effected employing a rotary screen of about 10 to 24 mesh and having a thickness of about 0.5 to 1.5 mm.

11. A process according to claim 1, wherein printing is first effected in a pattern of discontinuous lines and is thereafter effected in a second pattern of lines intersecting the first so as to form a continuous mesh network.

12. A process according to claim 1, wherein immediately after printing of the textile sheet material a second textile sheet material is superposed on the print, and the composite structure is subjected to heat and pressure to effect drying and bonding into a laminate.

13. A process according to claim 1, wherein the adsorbent is present in about 20 to 150 g/m², the discrete printed areas have a width of about 0.2 to 1 mm, the discrete printed areas covering about 30 to 70% of the surface, the polymeric binding agent being present in about 50 to 150% of the weight of the adsorbent, the filter sheet material having an air permeability under a 10 mm water column of about 500 to 1000 liters per square meter per second.