Electro-mechanical steady state thermostat

• US 4,456,169 A
• Filed: 04/11/1983
• Issued: 06/26/1984
• Est. Priority Date: 04/11/1983
• Status: Expired due to Fees

• Current Assignee: Clifford M. Martin
• Original Assignee: Clifford M. Martin
• Inventors: Martin, Clifford M.
• Primary Examiner(s): Tanner, Harry
• Application Number:
  US06/483,593
• Time in Patent Office: 442 Days
• Field of Search: 236/48 A, 236/71, 236/72, 236/78 A, 236/78 D, 236/99 G, 236/101 E, 236/DIG. 1, 337/54, 337/90, 337/134, 337/344, 335/151, 335/152, 335/154, 335/155, 335/177, 374/187, 374/188, 374/168, 374/195, 374/204
• US Class Current: 236/78.00D
• CPC Class Codes: G05D 23/1919 characterised by the type of controller
• CPC Class Codes: G05D 23/275 with sensing element expanding, contracting, or fusing in response to changes of temperature
• CPC Class Codes: Y10S 236/01 Adjustable lever

Abstract

A steady state thermostat is disclosed which employs a magnetic flux coupling technique to obtain a greater stability in its operation, resulting in a significant reduction in fuel costs. The thermostat includes a temperature sensor operated arm and a temperature setting arm pivotally mounted on a common base pivot. A first magnetic field source is mounted on the first end of the sensor arm coincident with a first axis and a second magnetic field source is mounted on the second end of the sensor arm coincident with a second axis. A first magnetic field sensor is mounted on the first end of the setting arm coincident with the first axis and adapted for proximate positioning with respect to the first magnetic field source when the selected orientation of the setting arm corresponds to the desired ambient temperature being higher in magnitude than the existing ambient temperature. The strength of the magnetic field which couples the magnetic sensor and the magnetic field source varies with the separation distance between them, allowing a gradual and continuous control signal to be generated by the magnetic sensor for controlling an ambient temperature increasing mechanism in a smooth and stable manner. Similarly, a second magnetic field sensor is mounted on the second end of the setting arm coincident with the second axis and adapted for proximate positioning with respect to the second magnetic field source when the selected orientation of the setting arm corresponds to the desired ambient temperature being lower than the existing ambient temperature.

Claims

1. A steady state thermostat, comprising:

a temperature sensor operated arm pivotally mounted on a base pivot, operatively connected to a thermo-mechanical transducer, and having first and second ends, for undergoing pivotal motion with respect to said base pivot in response to said thermomechanical transducer sensing a change in the existing ambient temperature;

a temperature setting arm pivotally mounted on said base pivot and having first and second ends, for receiving a selected orientation setting corresponding to a desired ambient temperature to be achieved;

a first magnetic field source mounted on said first end of said sensor arm coincident with a first axis and a second magnetic field source mounted on said second end of said sensor arm coincident with a second axis;

a first magnetic field sensor mounted on said first end of said setting arm coincident with said first axis and adapted for proximate positioning with respect to said first magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being higher in magnitude than said existing ambient temperature;

a second magnetic field sensor mounted on said second end of said setting arm coincident with said second axis and adapted for proximate positioning with respect to said second magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being lower than said existing ambient temperature;

said first magnetic field sensor being operatively connected to a first means for increasing said existing ambient temperature and said second magnetic field sensor being operatively connected to a second means for decreasing said existing ambient temperature;

said first means operatively increasing said existing ambient temperature in response to said proximate positioning of said first magnetic field sensor with respect to said first magnetic field source;

said second means operatively decreasing said existing ambient temperature in response to said proximate positioning of said second magnetic field sensor with respect to said second magnetic field source;

whereby steady state control of said ambient temperature is achieved.

2. The apparatus of claim 1, which further comprises:

said first magnetic field source being a first primary coil mounted on said first end of said sensor arm coincident with said first axis and said second magnetic field source being a second primary coil mounted on said second end of said sensor arm coincident with said second axis.

3. The apparatus of claim 2, wherein said first and second primary coils have an alternating current input thereto, generating a first magnetic flux about said first primary coil coincident with said first axis and a second magnetic flux about said second primary coil coincident with said second axis.

4. The apparatus of claim 3, which further comprises:

said first magnetic field sensor being a first secondary coil mounted on said first end of said setting arm coincident with said first axis and adapted for proximate poisitioning with respect to said first magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being higher in magnitude than said existing ambient temperature.

5. The apparatus of claim 3, which further comprises:

said second magnetic field sensor being a second secondary coil mounted on said second end of said setting arm coincident with said second axis and adapted for proximate positioning with respect to said second magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being lower than said existing ambient temperature.

6. The apparatus of claim 1, which further comprises:

said first means for increasing said existing ambient temperature being a fuel supply increasing mechanism in a heating plant and said second means for decreasing said existing ambient temperature being a fuel supply decreasing mechanism in said heating plant.

7. The apparatus of claim 1, which further comprises:

said first means for increasing said existing ambient temperature being a coolant supply decreasing mechanism in a cooling plant and said a second means for decreasing said existing ambient temperature being a coolant supply increasing mechanism in said cooling plant.

8. The apparatus of claim 1, wherein said ambient temperature is the temperature inside a building.

9. The apparatus of claim 1, wherein said ambient temperature is the temperature inside a boiler.

10. The apparatus of claim 1, wherein said temperature sensor operated arm further comprises:

said second end thereof having an inner portion integral with said first end thereof and an outer portion pivotally mounted to said inner portion thereof, for adjusting the separation distance of said first and second magnetic sources with respect to said respective first and second magnetic sensors;

whereby the magnitude of a neutral zone of operation can be adjusted.

11. The apparatus of claim 1, which further comprises:

said first magnetic field sensor being a first Hall-effect device mounted on said first end of said setting arm coincident with said first axis and adapted for proximate positioning with respect to said first magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being higher in magnitude than said existing ambient temperature.

12. The apparatus of claim 11, which further comprises:

said first magnetic field source being a first primary coil mounted on said first end of said sensor arm coincident with said first axis.

13. The apparatus of claim 11, which further comprises:

said first magnetic field source being a first permanent magnet mounted on said first end of said sensor arm coincident with said first axis.

14. The apparatus of claim 11, wherein said first Hall-effect device has a hollow cylindrical shape with an axis coincident with said first axis, adapted to at least partially envelop said first magnetic field source when in said close proximity thereto.

15. The apparatus of claim 1, which further comprises:

said second magnetic field sensor being a second Hall-effect device mounted on said second end of said setting arm coincident with said second axis and adapted for proximate positioning with respect to said second magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being lower than said existing ambient temperature.

16. The apparatus of claim 15, which further comprises:

said second magnetic field source being a second primary coil mounted on said second end of said sensor arm coincident with said second axis.

17. The apparatus of claim 15, which further comprises:

said second magnetic field source being a second permanent magnet mounted on said second end of said sensor arm coincident with said second axis.

18. The apparatus of claim 15, wherein said second Hall-effect device has a hollow cylindrical shape with an axis coincident with said second axis, adapted to at least partially envelop said second magnetic field source when in said close proximity thereto.

19. A steady state thermostat, comprising:

a temperature sensor operated arm pivotally mounted on a base pivot, operatively connected to a thermo-mechanical transducer, and having first and second ends, for undergoing pivotal motion with respect to said base pivot in response to said thermomechanical transducer sensing a change in the existing ambient temperature;

a temperature setting arm pivotally mounted on said base pivot and having first and second ends, for receiving a selected orientation setting corresponding to a desired ambient temperature to be achieved;

a first magnetic field source mounted on said first end of said setting arm coincident with a first axis and a second magnetic field source mounted on said second end of said setting arm coincident with a second axis;

a first magnetic field sensor mounted on said first end of said sensor arm coincident with said first axis and adapted for proximate positioning with respect to said first magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being higher in magnitude than said existing ambient temperature;

a second magnetic field sensor mounted on said second end of said sensor arm coincident with said second axis and adapted for proximate positioning with respect to said second magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being lower than said existing ambient temperature;

said first magnetic field sensor being operatively connected to a first means for increasing said existing ambient temperature and said second magnetic field sensor being operatively connected to a second means for decreasing said existing ambient temperature;

said first means operatively increasing said existing ambient temperature in response to said proximate positioning of said first magnetic field sensor with respect to said first magnetic field source;

said second means operatively decreasing said existing ambient temperature in response to said proximate positioning of said second magnetic field sensor with respect to said second magnetic field source;

whereby steady state control of said ambient temperature is achieved.

20. The apparatus of claim 19, which further comprises:

said first magnetic field sensor being a first Hall-effect device mounted on said first end of said sensor arm coincident with said first axis and adapted for proximate positioning with respect to said first magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being higher in magnitude than said existing ambient temperature.

21. The apparatus of claim 20, which further comprises:

said first magnetic field source being a first permanent magnet mounted on said first end of said setting arm coincident with said first axis.

22. The apparatus of claim 19, which further comprises:

said second magnetic field sensor being a second Hall-effect device mounted on said second end of said sensor arm coincident with said second axis and adapted for proximate positioning with respect to said second magnetic field source when said selected orientation of said setting arm corresponds to said desired ambient temperature being lower than said existing ambient temperature.

23. The apparatus of claim 22, which further comprises:

said second magnetic field source being a second permanent magnet mounted on said second end of said setting arm coincident with said second axis.