Electronic regulator for alternator battery charging system

• US 4,458,195 A
• Filed: 03/02/1982
• Issued: 07/03/1984
• Est. Priority Date: 03/02/1982
• Status: Expired due to Fees

• Current Assignee: R.E. Phelon Company, Inc.
• Original Assignee: R.E. Phelon Company, Inc.
• Inventors: Piteo, Michael J.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US06/354,024
• Time in Patent Office: 854 Days
• Field of Search: 322/28, 322/89, 322/90, 322/91, 322/94, 320/39, 320/59, 320/DIG. 1, 320/DIG. 2, 320/61, 320/40
• US Class Current: 322/94
• CPC Class Codes: H02J 7/1469 Regulation of the charging current or voltage otherwise than by variation of field
• CPC Class Codes: Y10S 320/31 Plural rectifier systems

Abstract

A full wave rectifier regulator for an alternator battery charging system has gate controlled rectifier connected in two separate branches of the rectifier bridge. The gates of the rectifiers are connected to the anode-cathode circuit of a third gate controlled rectifier (SCR) and are thereby selectively turned "on" and "off" by the current flow in the anode-cathode path of the SCR. A portion of the alternator output voltage triggers the SCR to its conductive mode whenever the battery voltage is between predetermined voltage levels. A protection circuit comprising an electronic switching component is connected to the gate of the SCR to shunt off any gate triggering current to hold the SCR "off". The switching component is connected to sense the battery voltage and to clamp "off" the SCR should its voltage either be lower or higher than the predetermined levels. The regulator further includes means for shorting the output of the rectifier to its input terminals at a voltage substantially higher than the normal operating voltage levels of the system. A storage capacitor is also included to hold said SCR "off" for a predetermined time to prevent rapid cycling of the system about an abnormally high output voltage.

Claims

1. In a regulator rectifier for a permanent magnet alternator having a full wave rectifier bridge including a gate controlled rectifier connected in each of the branches of the rectifier from the input terminals to one of the output terminals thereof, a battery connected across the output terminals of said rectifier, the improvement comprising means for sensing the voltage level of said battery, including a voltage breakdown diode, a silicon controlled rectifier (SCR), including anode, cathode and gate electrodes, the anode of said SCR being connected to the input terminals of said rectifier and its cathode being connected with the gate electrodes of both said gate controlled rectifiers in the bridge circuit, the gate of said SCR also being connected to said input terminals to turn the SCR "on", a transistor having a collector-emitter path and base electrode, the collector-emitter path of said transistor being connected to the gate of said SCR, the base of said transistor being connected to said voltage sensing means, said transistor being rendered "conductive" by conducting current out of the SCR when the voltage level of the battery exceeds the breakdown voltage of said diode, whereby said SCR is switched to a nonconductive state when the battery exceeds a predetermined voltage.

2. In a regulator rectifier as set forth in claim 1, a second silicon controlled rectifier having its anode-cathode path connected to the gate of the first SCR and the gate of the second SCR also being connected to said voltage sensing means.

3. In a regulator rectifier the improvement as set forth in claim 1, and including a Zener diode and a pair of electronic switching components connected to short the output of the bridge rectifier to the input terminals thereof, said switching components being conductive in response to breakdown of said Zener diode connected in circuit therewith, a capacitor-resistor network being connected to the output terminal of said rectifier so that the capacitor will be charged to approximately the breakdown voltage of said Zener diode, said capacitor resistor network also being connected in circuit with said breakdown diode and to the base of said transistor to hold the said transistor "on" for a predetermined time until the voltage charge on said capacitor discharges below the voltage rating of the breakdown diode, whereby said SCR will be clamped "off" for said predetermined time to prevent rapid cycling of the system.

4. In a regulator rectifier as set forth in claim 2, in which a second transistor connected to sense the battery voltage causes the second SCR to turn "on", whereby the first SCR is turned "off" by either the first transistor or the second SCR.

5. In a regulator rectifier as set forth in claim 2, in which said voltage sensing means includes a voltage divider connected across the input terminals of said bridge and a second transistor having its collector-emitter path connected in circuit with the gate of second SCR which is also connected to said voltage divider, said second SCR being rendered "nonconductive" by current through the collector-emitter path of said second transistor which has its base and emitter electrodes connected to sense the battery voltage, said second transistor being biased "on" by battery voltage within a given range and being turned "off" upon sensing a battery voltage lower than said voltage range, said second SCR being thereby turned "on" by said voltage divider when said second transistor is biased "off", said first transistor being turned "on" by current flow through said breakdown diode above the upper level of said voltage range, whereby the first SCR is turned "off" when the first transistor or second SCR is turned "on" so that the output of said bridge will not charge the battery when the voltage is greater or less than said given range.