Fault indicator having a remote test point at which fault occurrence is indicated by change in magnetic state

• US 4,458,198 A
• Filed: 01/18/1983
• Issued: 07/03/1984
• Est. Priority Date: 12/13/1979
• Status: Expired due to Term

• Current Assignee: Edmund O. Schweitzer Jr
• Original Assignee: Edmund O. Schweitzer Jr
• Inventors: Schweitzer, Edmund O. Jr.
• Primary Examiner(s): Strecker, Gerard R.
• Assistant Examiner(s): Snow, Walter E.
• Application Number:
  US06/458,901
• Time in Patent Office: 532 Days
• Field of Search: 324/133, 324/51, 324/102, 324/117 R, 324/127, 340/650, 340/654, 340/659, 340/664
• US Class Current: 324/133
• CPC Class Codes: G01R 19/15 Indicating the presence of current
• CPC Class Codes: G01R 19/16571 comparing AC or DC current with one threshold, e.g. load current, over-current, surge current or fault current G01R19/16514, G01R19/16519, G01R19/16528, G01R19/16533, G01R19/1659 take precedence; measuring currents by using elements sensitive to the magnetic field generated G01R15/14; measuring earth resistance G01R27/18; testing for leakage or short circuits in electrical apparatus G01R31/52
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72

Abstract

A fault indicator for use in conjunction with components of a power distribution system contained within a protective enclosure includes a magnetic test point on the exterior surface of the enclosure for indicating the occurrence of a fault in associated circuits of the system. The fault indicator includes a circuit module mounted on a conventional test-point provided on one of the system components, and a magnetic indicator module mounted on the wall of the enclosure. The indicator module includes a magnetizable element which extends through the wall of the housing to provide a magnetic test point. Upon occurrence of a fault in the system, circuitry within the indicator module energizes a first winding in the indicator module to establish a magnetic state of a first polarity at the test point. Upon restoration of power, a reset circuit energizes a second winding to establish a magnetic state of opposite polarity at the test point. A portable test instrument comprising a hand held housing on which a magnetized flag member is rotatably mounted is positioned adjacent the magnetic test point by a lineman to determine circuit status.

Claims

1. A fault indicator for use in conjunction with a removable magnetically actuated circuit status indicator for providing on the exterior surface of an electrical equipment enclosure a magnetic flux for actuating the indicator following the occurrence of a fault current in an electrical conductor within the enclosure, said indicator comprising, in combination:

status indicating means including a test point member extending through a wall of the enclosure and forming on the exterior surface thereof a tamper-resistant magnetic test point; and

fault responsive means within the enclosure responsive to the current level in the conductor for producing at said magnetic test point the magnetic flux for actuating the indicator upon the occurrence of a fault current in the conductor.

2. A fault indicator as defined in claim 1 wherein said fault detection means condition said test point member to one magnetic polarity upon occurrence of a fault current, and to the opposite magnetic polarity upon restoration of current in the conductor.

3. A fault indicator as defined in claim 1 wherein said test point member is formed of relatively non-magnetic material, and said status indicating means include a magnetic core member of relatively high magnetic retention capability in magnetic communication with said test point member.

4. A fault indicator as defined in claim 1 wherein said test point member comprises a hollow housing having an interior portion within the enclosure and an exterior portion exposed to the exterior of the enclosure, said interior and exterior portions being connected through an aperture in the enclosure.

5. A fault indicator as defined in claim 4 wherein said test point member is formed of a relatively non-magnetic material, and said status indicating means include a magnetic core member of relatively high magnetic retention capability within said housing.

6. A fault indicator as defined in claim 5 wherein said magnetic core member is at least partially disposed in said exterior portion of said housing.

7. A fault indicator as defined in claim 5 wherein said fault detection means include a magnetic winding in magnetic communication with said magnetic core member, and said magnetic winding is at least partially disposed within said interior portion of said housing.

8. A fault detector as defined in claim 4 wherein said housing is formed of a non-magnetic aluminum alloy.

9. A fault indicator as defined in claim 4 wherein said interior portion of said housing includes a body portion of relatively lesser diameter extending through said aperture, and said exterior portion includes a head portion of relatively greater diameter on the exterior surface of the enclosure.

10. A fault indicator as defined in claim 9 wherein said housing is formed of a non-magnetic material, and wherein said status indicating means include a magnetic core member of relatively high magnetic retention capability at least partially disposed within said body portion.

11. A fault indicator as defined in claim 10 wherein said fault detection means include a magnetic winding in magnetic communication with said core member, and said magnetic winding is at least partially disposed within said body portion.

12. A fault indicator as defined in claim 11 wherein said body portion is externally threaded, and wherein said test point member is fastened to the enclosure by a fastening member threaded over said body portion.

13. A fault indicator for use in conjunction with a removable magnetically actuated circuit status indicator for providing on the exterior of an electrical equipment enclosure a magnetic flux for actuating the indicator following the occurrence of a fault current in an electrical conductor within the enclosure, said indicator comprising, in combination:

status indicating means including a test point member adapted to extend through an aperture in the enclosure and to define a tamper-resistant magnetic test point generally contiguous with the exterior surface of the enclosure, and a magnetic core member of relatively high magnetic retention capability in magnetic communication with said test point member; and

fault responsive circuit means within the enclosure responsive to the current level in the conductor and including a magnetic winding in magnetic communication with said core member for magnetizing said core member to provide the magnetic flux for actuating the indicator at said magnetic test point upon occurrence of a fault current in the conductor.

14. A fault indicator as defined in claim 13 wherein said test point member includes a body portion of relatively lesser diameter extending through said aperture, and a head portion of relatively greater diameter on the exterior surface of the enclosure.

15. A fault indicator as defined in claim 14 wherein said head portion is hollow, and wherein said magnetic core member is at least partially disposed within said head portion.

16. A fault indicator as defined in claim 13 wherein said test point member is formed of an aluminum alloy.

17. A fault indicator system for providing at the exterior of an electrical equipment enclosure an indication of the occurrence of a fault current in an electrical conductor within the enclosure, said indicator system comprising, in combination:

status indicating means including a test point member at least partially exposed to the exterior of the enclosure so as to define a tamper-resistant magnetic test point contiguous with the exterior surface of the enclosure;

fault responsive means within said enclosure responsive to the current level in the conductor for producing at said test point a fault-indicating magnetic field upon occurrence of a fault current in the conductor; and

removable indicator means user-engagable to said magnetic test point and responsive to the fault-indicating magnetic field at said test point for indicating to the user the status of the conductor.

18. A fault indicator system as defined in claim 17 wherein said fault detection means condition said test point to one magnetic polarity upon occurrence of a fault current in the conductor, and to the opposite magnetic polarity upon restoration of current in the conductor.

19. A fault indicator system as defined in claim 17 wherein said test point member is formed of non-magnetic material, and said status indicating means include a magnetic core member of relatively high magnetic retention capability in magnetic communication with said test point member.

20. A fault indicator system as defined in claim 17 wherein said test point member comprises a hollow housing having an interior portion within the enclosure and an exterior portion exposed to the exterior of the enclosure, said interior and exterior portions being connected through an aperture in the enclosure.

21. A fault indicator system as defined in claim 20 wherein said test point member is formed of a relatively non-magnetic material, and said status indicating means include a magnetic core member of relatively high magnetic retention capability within said housing.

22. A fault indicator system as defined in claim 21 wherein said magnetic core member is at least partially disposed in said exterior portion of said housing.

23. A fault indicator system as defined in claim 21 wherein said fault detection means includes a magnetic winding in magnetic communication with said core member, and said magnetic winding is at least partially disposed within said interior portion of said housing.

24. A fault indicator system as defined in claim 20 wherein said housing is formed of a non-magnetic aluminum alloy.

25. A fault indicator system as defined in claim 20 wherein said interior portion of said housing includes a body portion of relatively lesser diameter extending through said aperture, and said exterior portion of said housing includes a head portion of relatively greater diameter on the exterior surface of the enclosure.

26. A fault indicator system as defined in claim 25 wherein said housing is formed of a non-magnetic material, and wherein said status indicating means include a magnetic core member of relatively high magnetic retention capability at least partially disposed within said body portion.

27. A fault indicator system as defined in claim 25 wherein fault detection means include a magnetic winding in magnetic communication with said test point, and said magnetic winding is at least partially disposed within said body portion.

28. A fault indicator system as defined in claim 26 wherein said body portion is externally threaded, and wherein said test point member is fastened to the enclosure by a fastening member threaded over said body portion.

29. A fault indicator system as defined in claim 17 wherein said magnetic test point comprises a raised surface on the exterior surface of the enclosure, and wherein said circuit status indicator means include indexing means for engaging said magnetic test point to assist in positioning said indicator in magnetic communication with said test point.

30. A fault indicator as defined in claim 25 wherein said exterior portion is in the form of a rounded bolt head on the surface of the enclosure.

31. A fault indicator system for providing at the exterior of an electrical equipment enclosure an indication of the occurrence of a fault current in an electrical conductor within the enclosure, said indicator system comprising, in combination:

status indicating means including a non-magnetic test point member extending through an aperture in the enclosure so as to define a tamper-resistant magnetic test point contiguous with the exterior surface of the enclosure, and a core member of relatively high magnetic retention in magnetic communication with said test point member for establishing a magnetic field in said test point member;

fault responsive circuit means within the enclosure responsive to the current level in the conductor and including a magnetic winding in magnetic communication with said core member for magnetizing said core member to provide the fault indicative magnetic field at said test point upon occurrence of a fault current in the conductor; and

removable indicator means user-engagable to said magnetic test point and responsive to the fault indicative magnetic field for indicating to the user the status of the conductor.

32. A fault indicator system as defined in claim 31 wherein said test point member includes a body portion of relatively lesser diameter extending through said aperture, and a head portion of relatively greater diameter on the exterior surface of the enclosure.

33. A fault indicator system as defined in claim 32 wherein said head portion is hollow, and wherein said magnetic core member is at least partially disposed within said head portion.

34. A fault indicator system as defined in claim 31 wherein said test point member is formed of an aluminum alloy.

35. A removable circuit indicator for use in conjunction with a fault indicator of the type which includes a test point member forming a magnetic test point on the exterior of an enclosure, the magnetic test point having a magnetic state of one polarity indicative of the occurrence of a fault current in the conductor, and a magnetic state of the opposite polarity indicative of a normal reset condition, said indicator comprising, in combination:

a base member adapted for user-positioning in close proximity to said magnetic test point;

a user-viewable flag member mounted on said base member for movement between a trip-indicating position and a reset indicating position; and

means including a permanent magnet mounted for rotation with said flag member for positioning said flag member in said trip-indicating position in response to a magnetic state of said one polarity on said test point member, and in said reset-indicating position in response to a magnetic state of said opposite polarity on said test point member, when said base member is positioned to bring said flag member into magnetic communication with said magnetic test point.

36. A circuit status indicator tool as defined in claim 35 including biasing means for biasing said flag member to an intermediate non-indicating position when said flag member is not in magnetic communication with said magnetic test point.

37. A circuit status indicator tool as defined in claim 36 wherein said biasing means comprise a bias magnet mounted on said base member in magnetic communication with said permanent magnet on said flag member.

38. A circuit status indicator tool as defined in claim 35 wherein said flag member comprises a disc rotatably mounted to said base member.

39. A circuit status indicator tool as defined in claim 35 wherein said base member includes indexing means for engaging said test point member whereby said flag member is positioned in close proximity to said test point member.

40. A fault indicator for use in conjunction with a removable magnetically actuated circuit status indicator for providing on the exterior of an electrical equipment enclosure having an aperture a magnetic state for actuating the indicator following the occurrence of a fault current in an electrical conductor within the enclosure, said indicator comprising, in combination:

a magnetic test point assembly including a hollow relatively non-magnetic test point member having a shank portion of relatively lesser diameter extending through the aperture, and a head portion of relatively larger diameter exposed on the exterior surface of the housing so as to form a tamper-resistant magnetic test point contiguous with the surface of the enclosure;

means including a core member of relatively high magnetic retention capability disposed at least partially within said test point member for magnetizing said core member to a selected magnetic state; and

fault detection circuit means within said enclosure responsive to the current level in the conductor and including a magnetic winding for conditioning said core member and said test point to a magnetic state of one magnetic polarity upon occurrence of a fault current in the conductor, and to a magnetic state of opposite magnetic polarity upon restoration of current through the conductor.

41. A fault indicator as defined in claim 40 wherein said core member is substantially cylindrical in form, and said magnetic winding is disposed on a bobbin concentric with said core member.

42. A fault indicator as defined in claim 40 wherein said shank portion is externally threaded, and wherein said magnetic test point assembly is mounted to the enclosure by means of a fastener threaded over said shank portion.

43. A fault indicator system for providing on the exterior of an electrical equipment enclosure having a test point aperture a magnetic state indicative of the occurrence of a fault current in an electrical conductor within the enclosure, said indicator system comprising, in combination:

a magnetic test point assembly including a hollow relatively non-magnetic test point member having a shank portion of relatively lesser diameter extending through said aperture, and a head portion of relatively larger diameter exposed on the exterior surface of the housing so as to form a tamper-resistant magnetic test point contiguous with the surface of the enclosure;

means including a core member of relatively high magnetic retention capability disposed at least partially within said head portion for providing a magnetic state at said magnetic test point;

means including at least one magnetic winding at least partially disposed within said test point member for magnetizing said core portion to provide a selected magnetic state;

fault detector circuit means within said enclosure responsive to the current level in the conductor and including said magnetic winding for magnetizing said core member to produce a magnetic state at said test point of one magnetic polarity upon occurrence of a fault current in the conductor, and a magnetic state of the opposite magnetic polarity upon restoration of current through the conductor; and

a removable circuit status indicator tool engagable to said head portion and responsive to the magnetic field at said magnetic test point for visually indicating the status of the conductor.

44. A fault indicator system as defined in claim 43 wherein said core member is substantially cylindrical in form, and said magnetic winding is disposed on a bobbin concentric with said core member.

45. A fault indicator system as defined in claim 43 wherein said shank portion is externally threaded, and wherein said magnetic test point assembly is mounted to the enclosure by means of a fastener threaded over said shank portion.

46. A fault indicator for use in conjunction with a removable magnetically-actuated circuit status indicator for providing on the exterior surface of an electrical equipment enclosure a magnetic flux for actuating the indicator following the occurrence of a fault current in an electrical conductor within the enclosure, said indicator comprising, in combination:

status indicating means comprising a magnetic circuit serially including a magnetizable core and a magnetic gap for producing at a test point on the exterior of the enclosure the magnetic flux; and

fault responsive means for magnetizing said magnetic core upon the occurrence of a fault current to produce the magnetic flux at said test point.