Dual air passage heating apparatus with ceramic heater element

• US 4,459,466 A
• Filed: 11/19/1981
• Issued: 07/10/1984
• Est. Priority Date: 11/26/1980
• Status: Expired due to Term

• Current Assignee: Nippon Soken, Inc. (DENSO Corporation)
• Original Assignee: Nippon Soken, Inc. (DENSO Corporation)
• Inventors: Nakagawa, Mitsuru, Hashikawa, Atsushi, Kondo, Yasuo
• Primary Examiner(s): Envall, Jr., Roy N.
• Assistant Examiner(s): EVANS, GEOFFREY S
• Application Number:
  US06/323,098
• Time in Patent Office: 964 Days
• Field of Search: 219/367, 219/364, 219/504, 219/505, 219/374, 165/97, 165/100, 165/102, 165/103, 165/42, 237/12.3 R, 237/12.3 A, 98/2.11
• US Class Current: 392/307
• CPC Class Codes: B60H 1/034 from the cooling liquid of the propulsion plant and from an electric heating device
• CPC Class Codes: G05D 23/2401 using a heating element as a sensing element

Abstract

An air heating apparatus comprises a auxillary PTC heating element in an air duct lying parallel to the length of the duct to define first and second air passages separated by the heating element. The PTC heating element has apertures through which passes air to be heated; the two air passages thereby communicating with each other by means of the apertures through the heating element. First and second valves are located at upstream and downstream ends of the first and second air passages for selectably closing and opening the upstream and downstream ends of the first and second air passages, respectively.

Claims

1. An air conditioning apparatus for automobiles, comprising:

an air duct for providing a main passage of air, said air duct having an air inlet opening at one end and an air outlet opening at an opposite end for conducting the air along a substantially longitudinal direction of said air duct into a compartment chamber of the automobile;

air blower means arranged in said air duct for urging the air from said inlet opening of said air duct through said main passage of air;

heat exchanging means provided in said air duct for selectably heating and cooling the air urged through said main passage of air by said air blower means;

an auxillary electrical ceramic heating element arranged in said air duct for heating the air introduced by said air blower means, said electrical ceramic heating element having a rectangular configuration defining substantially a plane having a predetermined length which is immovably arranged in said main air passage of air of said air duct and which lies substantially parallel to said longitudinal direction of said air duct and substantially centered therein to define first and second air passages having at least said predetermined length and separated from one another by said heating element, said heating element having through-holes transverse to said plane for passing the air to be heated, said first and second air passages communicating with each other substantially exclusively via said through-holes of said heating element; and

first and second valves located at least at an upstream end of said first air passage and at least at a downstream end of said second air passage for selectably opening and closing said upstream end of said first air passage and said downstream end of said second air passage, respectively.

2. An apparatus according to claim 1, wherein said first valve is rotatably supported by said air duct so as to rotate between a closed position in which said first valve closes said upstream end of said first air passage and an open position in which said first valve opens said first air passage for connecting said first air passage to said main passage of air, and a second valve which is rotatably supported by said air duct so as to rotate between a closed position in which said second valve closes said downstream end of said second air passage and an open position in which said second valve opens said second air passage to connect said second air passage to said main passage of air, so that, when said first and second valves are in their closed positions, the air urged through said air duct by said air blower means flows through said hating element from said second air passage toward said first air passage.

3. An apparatus according to claim 1, wherein said first valve is located at said upstream ends of said first and second air passages and which is rotatably supported by said air duct so as to rotate between a closed position in which said first valve closes said upstream end of said first and second air passages and an open position in which said first valve opens said first and second air passages to connect said first and second air passages to said main passage of air, said first valve being provided with a first restriction opening located adjacent to a selected one of said first and second air passages to connect said selected air passage to said main passage of air, and said second valve is located at said downstream ends of said first and second air passages and which is rotatably supported by said air duct so as to rotate between a closed position in which said second valve closes said downstream ends of said first and second air passages and an open position in which said second valve opens said first and second air passages to connect the latter to said main passage of air, said second valve being provided with a second restriction opening located adjacent to the other air passage to connect the latter always to said main air passage, so that, when said first and second valves are in their closed positions, the air comes into said one of said first and second air passages through said first restriction opening, passes through said heating element into the other air passage and then comes out of the other air passage through said second restriction opening.

4. An apparatus according to claim 1, wherein said first valve is rotatably supported by said air duct so as to rotate between a first closed position in which said first valve closes only said upstream end of said first air passage and a second closed position in which said first valve closes only said upstream end of said second air passage, and said second valve is rotatably supported by said air duct so as to rotate between a first closed position in which said second valve closes only said downstream end of said second air passage, and a second closed position in which said second valve closes only said downstream end of said first air passage so that the direction of flow of the air passing through said heating element can selectably be reversed by adjusting the positions of said first and second valves.

5. An apparatus according to any one of claims 2, 3, 4, or 1, wherein said first and second valves have profiles corresponding to an inner profile of said air duct so that when said first and second valves are in their closed positions, said valves come into contact with an inner surface of said air duct having said inner profile.

6. An apparatus according to claim 1, further comprising means for actuating said first and second valves simultaneously.

7. An apparatus according to claim 1, further comprising means for actuating said first and second valves independently of one another.

8. An apparatus according to claim 1, wherein said electrical ceramic heating element comprises electrically conductive layers which are provided on respective upper and lower faces of said rectangular configuration for connecting to a power supply source.