Linear motor

• US 4,460,855 A
• Filed: 05/18/1981
• Issued: 07/17/1984
• Est. Priority Date: 05/19/1980
• Status: Expired due to Term

• Current Assignee: Linear Drives Limited
• Original Assignee: Hugh-Peter G. Kelly
• Inventors: Kelly, Hugh-Peter G.
• Primary Examiner(s): Dobeck, B.
• Assistant Examiner(s): Evans, Arthur G.
• Application Number:
  US06/264,394
• Time in Patent Office: 1,156 Days
• Field of Search: 318/135, 318/685, 318/687, 310/27, 310/13, 310/12, 310/15, 310/14
• US Class Current: 318/135
• CPC Class Codes: H02K 41/031 of the permanent magnet type
• CPC Class Codes: H02K 41/035 DC motors; Unipolar motors

Abstract

A linear motor comprises an armature and a stator each adapted to provide a sequence of North and South poles along the length of the motor. The pole pitch of the stator magnets is different from that of the armature coils such that with appropriate energization of the coils this difference in pole pitch and stator can result in a net thrust of the armature relative to the stator in a desired direction at any location within a range of relative longitudinal positions of the armature and stator. The motor may be subject to closed loop velocity--and/or positional control and means are disclosed to achieve this. Several variations in pole configurations and means of controlling the coil energization are disclosed.

Claims

1. A linear motor comprising an armature and a stator each movable relative to one another along a lengthwise axis of the motor and each having a plurality of magnetic flux generators, which are each coaxial with said axis, each plurality providing a respective sequence of north and south poles along the length of said axis, one of the sequences being relatively long and spanning the range of desired relative axial movement of the armature and stator and the other being relatively short, the generators of one sequence being mutually axially spaced to provide gaps therebetween and having permanent magnets as the flux generators thereof and the generators of the other sequence comprising at least two independently energisable coils as the flux generators thereof, and means to enable the energisation of said coils, the pole pitches of the stator and the armature being different from one another so that, when one such coil overlies a flux generator of said one sequence, an independently energisable coil of the second sequence overlies the gap between an adjacent pair of flux generators of said one sequence and vice versa whereby with appropriate energisation of said coils by said means the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within said range of relative movement.

2. A motor according to claim 1 wherein the stator comprises a plurality of substantially coaxial regularly mutually spaced permanent magnets, and the armature comprises two or more coils coaxially surrounding the magnets and which have a mutual spacing different from that of the magnets.

3. A motor according to claim 1 further comprising a position detector arranged to detect the relative position of the armature and stator and wherein the coil energisation means is arranged to respond to the output of the position detector to appropriately energise the coils to effect a desired relative movement of the armature and stator.

4. A motor according to claim 3 and including control circuitry for controlling in closed loop fashion the relative velocity and/or position of the armature and stator, the control circuitry including said coil energisation means.

5. A motor according to claim 4 wherein the closed loop velocity or positional control is carried out using the position detector for feedback.

6. A motor according to claim 3, 4, or 5 wherein the position detector includes an optical graticule on one of the armature and stator and at least one photoresponsive element on the other of the armature and stator.

7. A motor according to any one of claims 3 to 5, wherein, in use, a weighting factor derived from the output of the position detector is applied to the corresponding coil current(s) to improve linearity of thrust imparted by the armature.

8. A motor according to claim 1 wherein said means is arranged to control the energisation of the coils so that a desired thrust/position or thrust/time profile is achieved.

9. A motor according to claim 1 wherein said means is arranged to energise the coils with D.C. currents which, in use, are appropriately controlled by electronic or electromechanical means as the relative position of the armature and stator varies, to maintain the desired direction of thrust.

10. A motor according to claim 1 wherein said means is arranged to apply to the coils pulses having appropriate duration, and whose pulse rate and/or amplitude may be appropriately modulated to achieve a desired thrust characteristic.

11. A motor according to claim 1 wherein one of the stator and armature is provided with coils to provide the poles thereof and the other of the stator and armature has permanent magnets to provide the poles thereof, the permanent magnets being arranged in a N S.S N N S . . . sequence.

12. A motor according to claim 11 wherein the permanent magnets are spaced from one another along the lengths of the motor by distances substantially equal to their pole pitch and the coils are arranged in at least two sets, coils of the two sets alternating along the length of the motor, the pitch of adjacent coils being substantially equal to the pole pitch of the permanent magnets.

13. A motor according to claim 1 wherein the fields of the stator and armature are provided by coils supplied with alternating current and said means is arranged to appropriately vary the phase relationship between the currents to the coils of the armature and stator as the relative positions of the stator and armature change to obtain thrust in a desired direction.

14. A motor according to claim 1 wherein to produce the poles thereof the armature has two sets of coils, coils of the two sets being of substantially equal length and arranged in alternation along the length of the motor, the coils of different sets being mutually spaced apart by substantially one half of the pole pitch of the stator.

15. A linear motor comprising:

an armature and a stator movable relative to one another along a lengthwise axis of the motor and each having a plurality of magnetic flux generators, which are coaxial with said axis, each plurality providing a respective sequence of north and south poles along said axis, the flux generators of one of the pluralities being axially mutually spaced, the flux generators of at least one of the armature and stator having at least two coils to produce the poles thereof, one of the sequences having like poles of adjacent flux generators spaced apart and facing one another; and

means to enable the energisation of said coils, the pole pitches of the stator and the armature being different from one another, such that with appropriate energisation of said coils by said means the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within a range of relative longtidudinal positions of the armature and stator, the magnetic fields produced by the stator and armature interacting in a cyclically repeating fashion during movement across such range.

16. A linear motor comprising an armature and a stator each adapted to provide a sequence of north and south poles along the length of the motor, at least one of the armature and stator having at least two coils to produce the poles thereof, and means to enable the energisation of said coils, the pole pitches of the stator and the armature being different from one another such that with appropriate energisation of said coils by said means the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within a range of relative longitudinal positions of the armature and stator;

and wherein one of the stator and armature is provided with coils to provide the poles thereof and the other of the stator and armature has permanent magnets to provide the poles thereof, the permanent magnets being spaced apart and arranged in a NSSNNS . . . sequence.

17. A motor according to claim 16 wherein the permanent magnets are spaced from one another along the lengths of the motor by distance substantially equal to their pole pitch and the coils are arranged in at least two sets, coils of the two sets alternating along the length of the motor, the pitch of adjacent coils being substantially equal to the pole pitch of the permanent magnets.

18. A linear motor comprising an armature and a stator movable relative to one another along a lengthwise axis and having a plurality of magnetic flux generators, which one each coaxial with said axis and providing a sequence of north and south poles along the length of said axis, at least one of the armature and stator having at least two coils to produce the poles thereof, and means to enable the energisation of said coils, the pole pitches of the stator and the armature being different from one another such that with appropriate energisation of said coils by said means the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within a range of relative longitudinal positions of the armature and stator;

and wherein one of the stator and armature is provided with coils to provide the poles thereof and the other of the stator and armature has permanent magnets to provide the poles thereof, the permanent magnets being spaced from one another along the lengths of the motor by distance substantially equal to their pole pitch and the coils are arranged in at least two sets, coils of the two sets alternating along the length of the motor, the pitch of adjacent coils being substantially equal to the pole pitch of the permanent magnets.

19. A linear motor comprising an armature and a stator each movable relative to one another along a lengthwise axis of the motor and each having a plurality of magnetic flux generators, which are each coaxial with said axis, each plurality providing a respective sequence of north and south poles along the length of said axis, one of the sequences being relatively long and spanning the range of desired relative axial movement of the armature and stator and the other being relatively short, the generators of one sequence being mutually axially spaced, one of the armature and stator having at least two coils as the flux generators thereof and the other of the armature and stator having permanent magnets as the flux generators thereof, and means to enable the energisation of said coils, the permanent magnets being arranged in a NS.SN.NS . . . sequence and being spaced from one another along the length of the motor by distances substantially equal to their pole pitch and the coils being arranged in two sets, coils of the two sets alternating along the length of the motor, the pitch of adjacent coils being substantially equal to the pole pitch of the permanent magnets whereby the pole pitches of the stator and the armature are different from one another and whereby with appropriate energisation of said coils by said means, the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within said range of relative movement.

20. A linear motor comprising an armature and a stator each adapted to provide a sequence of north and south poles along the length of the motor, at least one of the armature and stator having at least two coils to produce the poles thereof, and means to enable the energisation of said coils, the pole pitches of the stator and the armature being different from one another such that with appropriate energisation of said coils by said means the difference in pole pitch of the armature and stator can result, in use, in a net thrust of the armature relative to the stator in a desired direction at any location within a range of relative longitudinal positions of the armature and stator;

and wherein one of the stator and armature is provided with coils to provide the poles thereof and the other of the stator and armature has permanent magnets to provide the poles thereof, the permanent magnets being arranged in a NSSNNS . . . sequence and being spaced from one another along the lengths of the motor by distance substantially equal to their pole pitch and the coils are arranged in at least two sets, coils of the two sets alternating along the length of the motor, the pitch of adjacent coils being substantially equal to the pole pitch of the permanent magnets.