Dual clutch multiple countershaft transmission

• US 4,461,188 A
• Filed: 12/23/1981
• Issued: 07/24/1984
• Est. Priority Date: 12/23/1981
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Fisher, Alan R.
• Primary Examiner(s): Braun, Leslie A.
• Assistant Examiner(s): Wojciechowski, Bruce F.
• Application Number:
  US06/333,848
• Time in Patent Office: 944 Days
• Field of Search: 74/329, 74/330, 74/331, 74/337, 74/343, 74/356, 74/357, 74/358, 74/359, 74/360, 74/368, 74/665 B
• US Class Current: 74/330
• CPC Class Codes: F16H 2003/0931 each countershaft having an output gear meshing with a single common gear on the output shaft
• CPC Class Codes: F16H 2200/0047 the gear ratios comprising five forward speeds
• CPC Class Codes: F16H 2200/0052 the gear ratios comprising six forward speeds
• CPC Class Codes: F16H 3/006 power being selectively transmitted by either one of the parallel flow paths
• CPC Class Codes: F16H 3/093 with two or more countershafts
• CPC Class Codes: F16H 3/10 with one or more one-way clutches as an essential feature
• CPC Class Codes: F16H 61/688 with two inputs, e.g. selection of one of two torque-flow paths by clutches
• CPC Class Codes: Y10T 74/19228 Multiple concentric clutch shafts
• CPC Class Codes: Y10T 74/19233 Plurality of counter shafts
• CPC Class Codes: Y10T 74/19381 Alternative clutch shaft

Abstract

First and second concentric input shafts are connected to an engine crankshaft through friction clutches, one for each input shaft. Two countershafts carrying forward speed ratio and reverse drive output gears are driven from pinions carried by each of the input shafts. Synchronizer clutches connect the output gears to the respective countershafts. The first forward speed output gear is mounted on its countershaft by way of an overrunning clutch. One forward speed output gear is continuously engaged with the reverse drive output gear and functions as a reverse idler for changing the direction of rotation of the countershaft when reverse drive is selected.

Claims

1. A multiple speed ratio transmission comprising:

first and second input shafts adapted to be clutched to a power source;

first and second countershafts driven selectively from the first and second input shafts;

gearing defining multiple forward drive torque paths that include multiple pairs of meshing gears, one gear of each pair carried by the first or second input shafts, the other gear of each pair carried by the first or second countershafts, the gearing further defining a reverse drive torque path that includes one of the forward drive gear pairs and a reverse drive output gear meshing with one of the gears of said forward drive gear pair, each of the gears of the reverse drive torque path transmitting torque to each gear with which it meshes;

synchronizer clutch means for selectively driveably connecting at least one gear of each forward drive torque path to its associated shaft and for connecting two gears of the reverse drive torque path to their associated shafts; and

means for alternately driveably connecting the first input shaft to the power source and disconnecting the second input shaft from the power source and for driveably connecting the second input shaft to the power source and disconnecting the first input shaft from the power source.

2. The transmission of claim 1 wherein one gear of each gear pair that forms a forward speed ratio torque path is carried by a different input shaft than the input shaft that carries the corresponding gear of the next higher or lower forward speed ratio torque path.

3. The transmission of claim 1 wherein one gear of each gear pair that forms a forward speed ratio torque path is driveably connected to the power source by a different clutch than the clutch that connects the corresponding gear of the next higher or lower forward speed ratio torque path to the power source.

4. The transmission of claim 1 wherein the first ratio forward drive output gear is driveably connected to its associated shaft by an overrunning clutch for establishing a one-way driving connection between said gear and said shaft.

5. A multiple speed ratio transmission comprising:

a first input shaft adapted to be clutched selectively to a power source, the shaft carrying multiple pinions of alternate forward speed ratio torque paths;

a second input shaft adapted to be clutched selectively to a power source, the shaft carrying multiple pinions of alternate forward speed ratio torque paths different from those of the first input shaft;

a first countershaft carrying multiple forward drive output gears engaged in pairs with the pinions of the first and second input shafts to form multiple forward drive torque paths;

a second countershaft carrying multiple forward drive output gears engaged in pairs from the pinions of the first and second input shafts to form multiple forward drive torque paths of speed ratios different from the speed ratios of the first countershaft;

a reverse output gear carried by a countershaft and engaged with the gear of a forward speed ratio torque path pair to form a reverse drive torque path comprising the reverse output gear and said forward speed ratio torque path pair, each gear and pinion of said reverse torque path transmitting torque to each gear or pinion with which it is engaged;

synchronizer clutch means for selectively driveably connecting the output gears to their associated shafts; and

means for alternately driveably connecting the first input shaft to the power source and disconnecting the second input shaft from the power source and for driveably connecting the second input shaft to the power source and disconnecting the first input shaft from the power source.

6. The transmission of claim 5 wherein a forward drive output gear is driveably connected to its associated shaft by an overrunning clutch for establishing a one-way driving connecting between said gear and said shaft.

7. The transmission of claim 5 wherein a forward drive output gear has no synchronizer clutch for driveably connecting said gear to its associated shaft and wherein said gear is driveably connected to said shaft by an overrunning clutch for establishing a one-way driving connection between said gear and said shaft.