Portable woodworking power tool

• US 4,461,330 A
• Filed: 08/06/1982
• Issued: 07/24/1984
• Est. Priority Date: 08/06/1982
• Status: Expired due to Fees

• Current Assignee: Donald J. Judkins
• Original Assignee: Donald J. Judkins
• Inventors: Judkins, Donald J.
• Primary Examiner(s): Bray, W. D.
• Application Number:
  US06/405,663
• Time in Patent Office: 718 Days
• Field of Search: 51/101 R, 51/50 PC, 409/182, 409/211, 279/53, 144/134 R, 144/134 D, 144/136 C, 144/371
• US Class Current: 144/154.5
• CPC Class Codes: B23Q 11/0092 actuating braking or stopping means
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: Y10T 279/17547 Axial screw actuator
• CPC Class Codes: Y10T 409/306608 End mill [e.g., router, etc.]
• CPC Class Codes: Y10T 409/308232 and angular adjustment

Abstract

A woodworking power tool comprising a base plate having a motor mounted thereon at one end of the base plate. The motor has a motor housing on which a spindle housing is mounted for rotation through an arc of 180°. The spindle housing has a spindle therein and the spindle is adjustably mounted for up and down movement with referene to the bottom flat surface of the base plate. A toggle mechanism is carried by a handle grip on the base plate for adjustably locking the spindle housing in a fixed, rotative position on the motor housing. A shaft is rotatably mounted in the spindle and has a tool-actuated collet for releasably attaching the shank of a cutting tool to the shaft. A drive train connects the drive shaft of the motor with the shaft of the spindle to rotate the cutting tool on the end of the spindle shaft. Adjustment of the height of the spindle relative to the spindle housing permits the cutting tool to be placed above, flush with, or below the plane of the bottom surface of the base plate so that different types of cuts can be made in workpieces.

Claims

1. A power tool comprising:

a support;

a spindle;

first means mounting the spindle on the support for angular movement relative thereto through a predetermined arc into any one of a number of operative positions;

means coupled with said spindle mounting means for releasably securing the spindle in any one of said operative positions;

second means coupled with the spindle for mounting the same for axial movement relative to the support;

a drive shaft rotatably coupled to said spindle;

means adjacent to one end of the drive shaft for releasably attaching a tool thereto;

a motor carried by the support, said motor having a drive shaft; and

means interconnecting the motor drive shaft with the shaft of the spindle for rotating the spindle shaft when the spindle is in any one of said operative positions; and

means coupled with the motor for controlling the actuation thereof.

2. A power tool as set forth in claim 1, wherein said second means adjustably mounts the spindle for up and down movement with respect to said support, whereby the tool on its shaft of the spindle can be adjusted in height with reference to a workpiece.

3. A power tool as set forth in claim 1, wherein the first means is operable to permit rotation of the spindle about the motor drive shaft.

4. A power tool as set forth in claim 1, wherein said support includes a base plate having a flat bottom surface and a flat side face, said side face adapted to define a guide for engaging an adjacent structure for guiding the power tool over a support surface.

5. A power tool as set forth in claim 1, wherein said support includes a base plate having a flat bottom surface and a pair of opposed, generally parallel side faces, said flat bottom surface adapted to engage a support surface, said base plate having an extremity adjacent to and spaced from the path of travel of the spindle to allow the cutting tool of the shaft of the spindle to be moved above and below the plane of the bottom surface of the base plate.

6. A power tool as set forth in claim 1, wherein is included means carried by the drive shaft of the spindle for releasably securing a tool thereto.

7. A power tool as set forth in claim 6, wherein said spindle shaft includes a tubular body for receiving an adjustment tool, a collet at one end of the spindle shaft and movable longitudinally of the spindle shaft, and means interconnecting the shaft and the collet and responsive to the rotation of the tool inserted in the shaft body to shift said collet relative to said spindle shaft.

8. A power tool as set forth in claim 7, wherein said spindle shaft includes a first, drive shaft coupled with the motor, and a second, tubular driven shaft telescopically receiving the first shaft, there being means interconnecting the first and second shafts so that the second shaft will rotate upon rotation of the first shaft, said collet being adjacent to one end of the second shaft.

9. A power tool as set forth in claim 8, wherein the second shaft has a conical inner, end surface, said collet having a conical outer surface in mating relationship to the inner conical surface of the second shaft, and key means coupled between the collet and the second shaft for preventing rotation of the collet relative to the driven shaft when a tool is coupled to the interconnecting means for shifting the collet longitudinally of the second shaft upon rotation of the adjustment tool.

10. A power tool as set forth in claim 7, wherein, said first shaft is tubular, the interconnecting means being axially aligned with the interior of said first shaft, and means coupled with the first shaft for holding the same against rotation when the adjustment tool is in the interior of the first shaft.

11. A power tool as set forth in claim 10, wherein said holding means includes a cam member normally across the path of travel of the adjustment and moveable into coupled relationship with the support when the adjustment tool is inserted in the interior of the first shaft.

12. A power tool as set forth in claim 8, wherein the second shaft has a longitudinal slot therethrough, and pin means in the slot for attaching the first and second shafts together so that the shafts rotate as a unit relative to the support.

13. A power tool as set forth in claim 1, wherein said spindle mounting means includes a housing, and including said second means being carried by said housing.

14. A power tool as set forth in claim 13, wherein said adjusting means include a screw in the spindle housing, means mounting the screw for rotation about an axis generally parallel to the path of travel of the spindle in the housing, means interconnecting the screw and the spindle for transferring the rotational movement of the screw to axial movement of the spindle, said screw having means for rotating the same.

15. A power tool as set forth in claim 14, wherein is included a releasable lock coupled with the screw for holding the same against rotation to thereby fix the location of the spindle relative to the spindle housing.

16. A power tool as set forth in claim 15, wherein said lock includes tubular extension within the spindle housing, cam means coupled to the extension for releasably holding the screw from rotating relative to the spindle housing, and means for manually releasing the locking action of the cam means.

17. A power tool as set forth in claim 16, wherein said cam means includes a cam member moveable into frictional engagement with the inner surface of the tubular extension, a stem shiftable longitudinally of said extension and having a projection engageable with the cam member, and spring means biasing the projection against the cam member.

18. A power tool as set forth in claim 1, wherein said spindle securing means includes a toggle mechanism carried by the support.

19. A power tool as set forth in claim 18, wherein said spindle mounting means includes a housing, said toggle mechanism including a linkage for applying a force to a portion of the spindle housing for urging the latter into frictional engagement with a part of the support.

20. A power tool as set forth in claim 19, wherein is included means for adjusting the force exerted on said portion of the spindle housing.

21. A power tool as set forth in claim 20, wherein said force adjusting means includes a screw bearing, said linkage including a pivotal crank having a pivot pin thereon a resilient member between the screw and the pin, said screw being moveable toward and away from the pin to shift the pin with respect to said support.

22. A power tool as set forth in claim 21, wherein said linkage includes a lever pivotally mounted on the support for urging the linkage into bearing relationship to said portion of the spindle housing.

23. A power tool as set forth in claim 22, wherein said support includes a hand grip secured to the base and extending upwardly therefrom, said lever being near the upper end of the hand grip.

24. A power tool for cutting a workpiece comprising:

a base plate having a flat bottom surface and at least one, flat, relatively straight side face;

a motor housing secured to and extending upwardly from the base plate near one end thereof;

a motor in the motor housing, said motor having drive shaft;

a spindle housing mounted on the motor housing for rotation through a predetermined arc about the central axis of the motor drive shaft;

a spindle in the spindle housing;

means mounting the spindle in the spindle housing for up and down movement with respect thereto;

means coupled with the spindle for adjusting the height of the spindle with reference to the spindle housing;

shaft means rotatable mounted in the spindle for rotating a cutting tool attached to the shaft means, said shaft means having means for releasably attaching a cutting tool thereto; and

means releasably securing the spindle housing to the motor housing.

25. A power tool as set forth in claim 24, wherein said spindle housing projects outwardly from the side of the motor housing and beyond said one end of the base plate, whereby the spindle can be moved through a distance sufficient to permit the cutting tool to be above, flush with or below the plane of the bottom flat surface of the base plate.

26. A power tool as set forth in claim 24, wherein said support includes a hand grip, said releasable securing means including a lever near the upper end of the hand grip.