Voice actuated machine control

• US 4,462,080 A
• Filed: 11/27/1981
• Issued: 07/24/1984
• Est. Priority Date: 11/27/1981
• Status: Expired due to Fees

• Current Assignee: Kearney & Trecker Corp. (Maxcor, Inc.)
• Original Assignee: Kearney & Trecker Corp. (Maxcor, Inc.)
• Inventors: Kirkham, Edward E., Johnstone, Richard
• Primary Examiner(s): Kemeny, E. S. Matt
• Application Number:
  US06/325,325
• Time in Patent Office: 970 Days
• Field of Search: 381/43, 381/53, 381/110, 179/2 DP, 343/6.5 R, 364/513.5
• US Class Current: 704/200
• CPC Class Codes: G05B 19/409 characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters G05B19/408, G05B19/4093 take precedence
• CPC Class Codes: G05B 2219/35453 Voice announcement, oral, speech input

Abstract

A voice actuated control system suitable for use on a computer numerically controlled (CNC) machine tool includes a pair of radio frequency transmitters and a pair of radio frequency receivers, one of the radio frequency receivers and one of the radio frequency transmitters being located at the machine tool site and the other radio frequency receiver and radio frequency transmitter being carried by the human machine tool operator. Operator-spoken commands are transmitted through the operator'"'"'s transmitter to the machine tool receiver which outputs an audio signal to a voice interpreter that converts the received voice commands into digital signals which are transmitted to the CNC machine tool control system to control machine tool operation. Digital signals generated by the CNC machine tool control system, either in response to received operator commands or in accordance with variations in machine tool operating conditions, are converted by a speech synthesizer into synthesized audio signals representing speech phrases indicative of machine tool operation conditions. The speech synthesizer audio signals are transmitted to the operator to audibly inform him or her that the previously transmitted voice commands have been received or that further instructions are required.

Claims

1. Apparatus for enabling a human operator to control the operation of a computer controlled system in accordance with voice commands and to receive audible information therefrom indicative of computer controlled system operating conditions comprising:

first transmitting means for transmitting a carrier signal, and for transmitting operator spoken commands by modulating said carrier signal, to control the operation of the computer controlled system;

first receiving means for receiving said operator-spoken commands transmitted by said first transmitting means to produce an audio signal which varies accordingly and said first receiving means being responsive to the absence of said carrier signals from said first transmitting means and in the absence of said carrier signals from said first transmitting means, said first receiving means supplying an output signal to the computer controlled system to cause the computer controlled system to cease operation;

voice interpreter means coupled to said first receiving means for converting said audio signals supplied from said first receiving means into digital signals which are supplied to the computer controlled system to control the operation thereof;

voice synthesizer means adapted to receive digital signals generated by the computer controlled system in response to digital signals supplied to the computer controlled system from said voice interpreter means and in response to deviations of computer controlled system operation, said voice synthesizer means translating the digital signals supplied from the computer controlled system into audio signals corresponding to synthesized speech phrases indicative computer controlled system operating conditions;

second transmitter means coupled to said voice synthesizer means for transmitting signals varying in accordance with said audio signal received from said voice synthesizer means; and

second receiver means for receiving said signals transmitted from said second transmitter means to provide the operator with audible information in the form of speech phrases indicative of the operating conditions of the computer controlled system.

2. The invention according to claim 2 wherein:

said first transmitting means transmits a continuous wave carrier signal and during intervals when operator-spoken commands are entered to said first transmitting means, said first transmitting means superimposes on said carrier signal a voice modulated signal varying in accordance with said operator-spoken commands; and

said second transmitting means transmits a continuous wave carrier signal and, during intervals when said voice synthesizer means produces an audio signal indicative of the operating conditions of said computer controlled system, said second transmitting means superimposing on said carrier signal, a voice modulated signal varying in accordance with said voice synthesizer signal.

3. The invention according to claim 2 further including hand-holding logic circuit means coupled to said second receiver means for alerting said operator when said second receiver means is not receiving said carrier signal transmitted by said second transmitter means.

4. The apparatus according to claim 3 wherein said first transmitter means, said second receiver means and said hand-holding logic circuit means are all carried by the operator.

5. The apparatus according to claim 4 further including:

a belt adapted to be worn by the operator; and

an enclosure fastened to said belt for housing said first transmitting means, said second receiving means and said hand-holding logic circuit means.

6. The apparatus according to claim 3 wherein said hand-holding logic circuit means comprises:

circuit means coupled to said second receiver means for generating a digital output signal whose amplitude deviates from a first to a second level when said second receiver means fails to receive said carrier signal transmitted from said second radio frequency transmitter means;

comparator means having a first input coupled to said circuit means to receive said digital output signal therefrom and having a second input coupled to circuit ground, said comparator means generating an output signal whose voltage magnitude deviates from a first to a second level when said circuit means output signal deviates from a first to a second level; and

oscillator means coupled to said comparator means for generating an audio warning signal when said comparator output voltage deviates from a first to a second magnitude.

11. The invention according to claim 5 wherein said hand-holding logic circuit means comprises:

circuit means coupled to said second radio frequency receiver means for generating a digital signal whose amplitude deviates from a first to a second level when an interruption in receipt of said carrier signal by said second radio receiver means occurs;

comparator means having a first input coupled to said circuit means to receive the digital signal generated thereby, and having a second input coupled to circuit ground, said comparator means generating a digital signal whose amplitude deviates from a first to a second level when said circuit means output signal deviates from a first to a second level; and

oscillator means coupled to said comparator means for providing said operator with a warning signal when said comparator means output signal deviates from a first to a second level.

7. For use with a computer numerically controlled (CNC) machine tool comprised of a numerically controlled (N/C) machine tool which is controlled by a machine tool control system, apparatus for enabling a human operator distal from said CNC machine tool to be audibly apprised of the machine tool operating conditions and for enabling said human operator to control the operation of said CNC machine tool by voice commands, said apparatus comprising:

first radio frequency transmitter means for transmitting a continuous wave radio frequency carrier signal and for superimposing on said carrier signal a voice modulated radio frequency signal representing operator-spoken voice machine tool commands;

first radio frequency receiver means for receiving said carrier signal from said first radio frequency transmitter means and for alerting said machine tool control system of an interruption in the receipt of said carrier signal by said first radio frequency receiver means so as to enable said machine tool control system to effect an emergency stop of said N/C machine tool when an interruption occurs in receipt of said carrier signal, said first radio frequency receiver means receiving and demodulating said voice modulated radio frequency signal superimposed on said carrier to produce an audio signal which varies accordingly;

voice interpreter means coupled to said first radio frequency receiver means for converting said audio signals supplied therefrom into digital signals which are supplied to said machine tool control system to control the operation of said N/C machine tool;

voice synthesizer means coupled to said machine tool control system for converting digital signals generated by said machine tool control system in response to digital signals received from said voice interpreter means and in response to changes in machine tool operating conditions, into synthesized audio signals representing speech phrases which are indicative of machine tool operating conditions;

second radio frequency transmitter means coupled to said voice synthesizer means for transmitting a continuous wave radio frequency carrier signal and for superimposing on said carrier signal a voice modulated radio frequency signal varying in accordance with said audio signals received from said voice synthesizer means; and

second radio frequency receiver means for receiving said carrier signal transmitter by said second radio frequency transmitter means and for receiving and demodulating said voice modulated signals sperimposed on said carrier signal transmitted by said second radio frequency transmitter means to provide audible information to the operator indicative of machine tool operating conditions.

8. The invention according to claim 7 further including hand-holding logic circuit means coupled to said second radio frequency receiver means for alerting the operator of an interruption in receipt of said carrier signal by said second radio frequency receiver means.

9. The invention according to claim 7 wherein said first radio frequency transmitter means, said second radio frequency receiver means and said hand-holding logic circuit means are all carried by said operator.

10. The invention according to claim 7 further including:

a belt adapted to be worn by said operator; and

an enclosure fastened to said belt for enclosing said first radio frequency transmitter means, said second radio frequency receiver means and said hand-holding logic circuit means.