Smolder-resistant upholstery

• US 4,463,464 A
• Filed: 02/04/1982
• Issued: 08/07/1984
• Est. Priority Date: 02/04/1982
• Status: Expired due to Fees

• Current Assignee: Lane Company (Carlisle Cos., Inc.)
• Original Assignee: Lane Company (Carlisle Cos., Inc.)
• Inventors: Bost, Gretchen L., Powell, Hampton O.
• Primary Examiner(s): Grosz, Alexander
• Application Number:
  US06/345,912
• Time in Patent Office: 915 Days
• Field of Search: 5/459, 5/483, 5/490, 5/470, 5/471, 5/474, 297/DIG. 5
• US Class Current: 297/452.61
• CPC Class Codes: A47C 31/001 Fireproof means
• CPC Class Codes: A47C 7/24 Upholstered seats A47C7/18 takes precedence
• CPC Class Codes: Y10S 5/954 Fireproof

Abstract

Cushion covers of upholstered sofas and chairs and the like are rendered smolder-resistant by a process for the manufacture of the cushion covers in which the upholstery fabric is lined with a smolder-resistant material to completely surround the two welt cords and underlie the boxed, border or vertical, area of the cushion cover.

Claims

1. For upholstering the bat of a boxed cushion, where the upholstery conventionally includes a unitized body of upholstery material including a top wall, a bottom wall, a perimetrical sidewall, an upper perimetrical welt portion enclosing an upper welt cord, and a lower perimetrical welt portion enclosing a lower welt cord,

the upholstery improvement comprising:

a liner of lining material having means imparting a smolder-resistant quality thereto, said liner lining said perimetrical sidewall of said unitized body of upholstery material, both said perimetrical welt portions of said unitized body of upholstery material and only a respective perimetrical marginal portion of about a half inch in width of each of said top wall and said bottom wall of said unitized body of upholstery material;

extending in a perimetrical direction, said sidewall including a zippered interval and a non-zippered interval;

in said zippered interval, two respective strips of said liner having respective medial side margins sewn to respective side margins of a zipper jointly with respective medial side margins of two respective strips of upholstery material; and

in said non-zippered interval, a strip of said liner being juxtaposed with a respective strip of upholstery material and the resulting composite is sewn at one end to a respective one end of all four of said strips of said zippered interval and at the opposite end to a respective opposite end of said four strips of said zippered interval.

2. The improved upholstery of claim 1, wherein:

adjacent the upper margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner, in both said zippered interval and in said non-zippered interval together encircle the upper welt cord and are sewn together under the welt cord, leaving an upper flange which provides the upper said perimetrical marginal portion of liner of about a half inch in width; and

adjacent the lower margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner, in both said zippered interval and in said non-zippered interval together encircle the lower welt cord and are sewn together over that welt cord, leaving a lower flange which provides the lower said perimetrical marginal portion of liner of about a half inch in width.

3. The improved upholstery of claim 2, wherein:

said upper flange is sewn perimetrically to the perimetrical margin of said top wall of upholstery material next to said upper welt cord; and

said lower flange is sewn perimetrically to the perimetrical margin of said bottom wall of upholstery material next to said lower welt cord.

4. The improved upholstery of claim 1, wherein:

the unitized body includes a strip of upholstery material juxtaposed with a strip of said liner to create a composite that is wrapped about the upper welt cord and sewn to itself to provide an upper upholstered welt cord with an upper flange;

the unitized body includes a strip of upholstery material juxtaposed with a strip of said liner to create a composite that is wrapped about the lower welt cord and sewn to itself to provide a lower upholstered welt cord with a lower flange;

adjacent the upper margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner in both said zippered interval and in said non-zippered interval are sewn together and perimetrically to the perimetrical margin of said top wall of upholstery material through said upper flange next to said upper upholstered welt cord; and

adjacent the lower margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner in both said zippered interval and in said non-zippered interval are sewn together and perimetrically to the peripheral margin of said bottom wall of upholstery material through said lower flange next to said lower upholstered welt cord.

5. The improved upholstery of any one of claims 1, 2, 3 or 4 in which:

the means imparting a smolder-resistant quality to the lining material of said liner is a coating of aluminum foil on the outside face of said lining material.

6. The improved upholstery of any one of claims 1, 2, 3 or 4 in which:

the means imparting a smolder-resistant quality to the lining material is an at least partial impregnation from upon at least the outside face of said lining material of a chemical which gives off a combustion-extinguishing gas upon being subject to heating typical of a smoldering cigarette landing upon said upholstery.

7. A method for upholstering the bat of a boxed cushion, where the upholstery conventionally includes a unitized body of upholstery material including a top wall, a bottom wall, a perimetrical sidewall, an upper perimetrical welt portion enclosing an upper welt cord, and a lower perimetrical welt portion enclosing a lower welt cord,

said method comprising:

providing said utilized body with a liner of lining material having a smolder resistant quality imparted thereto, so that said liner lines said perimetrical sidewall of said unitized body of upholstery material, both said perimetrical welt portions of said unitized body of upholstery material and only a respective perimetrical marginal portion of about a half inch in width of each of said top wall and said bottom wall of said unitized body of upholstery material;

extending in a perimetrical direction, said sidewall including a zippered interval and a non-zippered interval;

in said zippered interval, two respective strips of said liner having respective medial side margins sewn to respective side margins of a zipper jointly with respective medial side margins of two respective strips of upholstery material; and

in said non-zippered interval, a strip of said liner being juxtaposed with a respective strip of upholstery material and the resulting composite is sewn at one end to a respective one end of all four of said strips of said zippered interval and at the opposite end to a respective opposite end of said four strips of said zippered interval.

8. The method of claim 7, wherein:

adjacent the upper margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner, in both said zippered interval and in said non-zippered interval together encircle the upper welt cord and are sewn together under that welt cord, leaving an upper flange which provides the upper said perimetrical marginal portion of liner of about a half inch in width; and

adjacent the lower margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner, in both said zippered interval and in said non-zippered interval together encircle the lower welt cord and are sewn together over that welt cord, leaving a lower flange which provides the lower said perimetrical marginal portion of liner of about a half inch in width.

9. The method of claim 8, wherein:

said upper flange is sewn perimetrically to the perimetrical margin of said top wall of upholstery material next to said upper welt cord; and

said lower flange is sewn perimetrically to the perimetrical margin of said bottom wall of upholstery material next to said lower welt cord.

10. The method of claim 7, wherein:

the unitized body includes a strip of upholstery material juxtaposed with a strip of said liner to create a composite that is wrapped about the upper welt cord and sewn to itself to provide an upper upholstered welt cord with an upper flange;

the unitized body includes a strip of upholstery material juxtaposed with a strip of said liner to create a composite that is wrapped about the lower welt cord and sewn to itself to provide a lower upholstered welt cord with a lower flange;

adjacent the upper margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner in both said zippered interval and in said non-zippered interval are sewn together and perimetrically to the perimetrical margin of said top wall of upholstery material through said upper flange next to said upper upholstered welt cord; and

adjacent the lower margin of the sidewall, both the respective strips of upholstery material and the respective strips of liner in both said zippered interval and in said non-zippered interval are sewn together and perimetrically to the peripheral margin of said bottom wall of upholstery material through said lower flange next to said lower upholstered welt cord.