Insulating cell element and structures composed thereof

• US 4,468,423 A
• Filed: 11/17/1982
• Issued: 08/28/1984
• Est. Priority Date: 11/17/1982
• Status: Expired due to Term

• Current Assignee: Arlie Hall
• Original Assignee: Arlie Hall
• Inventors: Hall, Arlie
• Primary Examiner(s): Epstein, Henry F.
• Application Number:
  US06/442,404
• Time in Patent Office: 650 Days
• Field of Search: 428/68-73, 428/116, 428/72, 52/791, 52/806
• US Class Current: 428/72
• CPC Class Codes: B32B 15/10 of wood
• CPC Class Codes: B32B 15/20 comprising aluminium or copper B32B15/016 and B32B15/017 take precedence
• CPC Class Codes: B32B 21/02 the layer being formed of fibres, chips, or particles , e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
• CPC Class Codes: B32B 21/042 of wood B32B21/13 takes precedence
• CPC Class Codes: B32B 2307/304 Insulating
• CPC Class Codes: B32B 2309/105 Thickness
• CPC Class Codes: B32B 3/12 characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
• CPC Class Codes: E04B 1/78 Heat insulating elements E04B1/7662 takes precedence
• CPC Class Codes: F24S 10/00 Solar heat collectors using working fluids
• CPC Class Codes: F24S 20/66 in the form of facade constructions, e.g. wall constructions in the form of shingles or tiles F24S20/69
• CPC Class Codes: F24S 80/60 Thermal insulation transparent coverings F24S80/50
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02E 10/44 Heat exchange systems
• CPC Class Codes: Y10T 428/234 including elements cooperating to form cells
• CPC Class Codes: Y10T 428/24149 Honeycomb-like

Abstract

An insulating cell element comprises a hermetically sealed shell defining a closed chamber having a volumetric space contained by the chamber wall. The space has a vacuum established in an amount sufficient to achieve a heat conductivity of substantially zero through the space. The shell has a structural configuration effective to resist the outside pressure resulting when the vacuum is established in the closed chamber and is further effective to maintain the vacuum over a substantially unlimited period of time. The energy transfer for a single layer of these elements is down to at least about 0.050 BTU per square foot per degree Fahrenheit (°F.) at an overall thickness of about 1/8 of an inch. A plurality of the insulating cell elements are contiguously disposed with respect to each other to form a monolithic structure.

Claims

1. A thermal insulation structure comprising:

(a) a plurality of insulating cell elements contiguously disposed with respect to each other to form a monolithic structure,

(b) each of the insulating cell elements including a hermetically sealed shell defining a closed chamber having a volumetric space with a vacuum established in an amount sufficient to achieve a minimal heat conductivity through said space,

(c) each of the shells having a structural configuration effective to resist the outside pressure resulting when said vacuum is established in the closed chamber and being further effective to maintain said vacuum over a substantially unlimited period of time,

(d) each shell being separate and independent with respect to each other to form individual cell elements whereby the loss of vacuum in any single chamber does not adversely affect the vacuum conditions in a contiguously disposed insulating cell element,

(e) the monolithic structure having a heat transfer of down to at least about 0.050 Btu'"'"'s per square foot at an overall thickness of about 1/8 of an inch.

2. A structure as defined in claim 1 wherein

the monolithic structure includes a layer of insulating cell elements having contacting surfaces contiguously disposed with respect to each other and means for holding the cell elements in said contiguous disposition.

3. A structure as defined in claim 2 wherein

the cell element holding means includes an adhesive material which bonds the contiguously disposed elements together,

said adhesive material being effective to allow the shell material of the cell elements to move in accordance with its coefficient of linear expansion.

4. A structure as defined in claim 2 wherein

there is a plurality of layers of the insulating cell elements, and

the cell elements of one layer overlay the contacting surfaces of the cell elements in the next layer.

5. A structure as defined in claim 2 wherein

the cell element holding means includes a continuous sheet of material disposed across at least one side of said layer.

6. A structure as defined in claim 5 wherein

the continuous sheet of material is rigid to form a structural panel with the cell elements.

7. A structure as defined in any one of the claims 2, 3, 4, 5, or 6 wherein

each shell includes a pair of parallel sides which contain the evacuated space therebetween so that when the contacting surfaces of the insulating cell elements are contigously disposed there is formed two planar, opposed sides along said layer.

8. An insulating cell element comprising:

(a) a hermetically sealed shell defining a closed chamber having a volumetric space contained by the chamber wall,

(b) said space having a vacuum established in an amount sufficient to achieve a minimal heat conductivity through said space,

(c) the shell having a structural configuration effective to resist the outside pressure resulting when said vacuum is established in the closed chamber,

(d) said shell being effective to maintain said vacuum over a substantially unlimited period of time,

(e) the energy transfer for the element being down to at least about 0.050 Btu'"'"'s per square foot at an overall thickness of about 1/8 of an inch.

9. An element as defined in claim 8 wherein

the shell material is translucent.

10. An element as defined in claim 8 wherein

the shell material is transparent.

11. An element as defined in claim 8 wherein

the shell material is effective to allow infrared rays to pass therethrough.

12. An element as defined in claim 8 wherein

a portion of the chamber wall has a film of getter material disposed thereon to absorb any substance which may be volatilized from the shell material into the evacuated space.

13. An element as defined in claim 8 wherein

a shield means is disposed in the chamber to prevent gas molecules moving from one section of the chamber wall across the volumetric space to another section of the chamber wall.

14. An element as defined in claim 8 wherein

the shell includes a pair of parallel sides and side walls which contain the evacuated space.

15. An element as defined in claim 14 wherein

a film of getter material is disposed on a portion of the side walls to absorb any substance which may be volatilized from the shell material into the evacuated space.

16. An element as defined in claim 14 wherein

the parallel sides have the shape of a cross.

17. An element as defined in claim 16 wherein

the length of each of the two cross members is about 3 inches and the overall thickness of the element is from about 1/8 of an inch to about 1/2 inch.

18. An element as defined in claim 8 wherein

the vacuum is at a level of about 10^-3 torr.

19. An element as defined in claim 8 wherein

the minimal heat conductivity is substantially zero.

20. An assembly for storing heat, said assembly comprising:

(a) a heat absorbing material disposed in an insulated container,

(b) the insulated container having a housing composed of a plurality of insulating cell elements contiguously disposed with respect to each other to form a monolithic structure,

(c) each of the insulating cell elements including a hermetically sealed shell defining a closed chamber having a volumetric space with a vacuum established in an amount sufficient to achieve a minimal heat conductivity through said space,

(d) each of the shells having a structural configuration effective to resist the outside pressure resulting when said vacuum is established in the closed chamber and being further effective to maintain said vacuum over a substantially unlimited period of time,

(e) each shell being separate and independent with respect to each other to form individual cell elements whereby the loss of vacuum in any single chamber does not adversely effect the vacuum conditions in a contiguously disposed insulating cell element,

(f) the monolithic structure having a heat energy transfer of down to at least about 0.050 BTU per square foot at an overall thickness of about 1/8 of an inch,

(g) at least a portion of said housing being effective to allow heat from the sun to pass from the outside of the container therethrough to the heat absorbing material disposed in the container.

21. A thermal insulation structure comprising:

(a) a plurality of insulating cells contiguously disposed with respect to each other to form a monolithic structure,

(b) each of the insulating cells having a wall defining a closed chamber having a volumetric space with a vacuum established in an amount sufficient to achieve a minimal heat conductivity through said space,

(c) each of the cells having a structural configuration effective to resist the outside pressure resulting when said vacuum is established in the closed chamber and being further effective to maintain said vacuum over a substantially unlimited period of time, and

(d) radiation shield means disposed within said chamber to prevent gas molecules moving from one section of the chamber wall across the volumetric space to another section of the chamber wall.