High speed, high volume coffee making apparatus and method

• US 4,470,999 A
• Filed: 05/19/1982
• Issued: 09/11/1984
• Est. Priority Date: 02/01/1982
• Status: Expired due to Fees

• Current Assignee: Joseph L. Carpiac
• Original Assignee: Joseph L. Carpiac
• Inventors: Carpiac, Joseph L.
• Primary Examiner(s): Bryant, III, James E.
• Application Number:
  US06/379,952
• Time in Patent Office: 846 Days
• Field of Search: 141/275, 141/1, 141/4, 141/5-8, 141/13, 141/18, 141/37, 141/39, 141/48-54, 141/59, 99/275, 99/279-282, 99/300, 99/323, 99/323.3, 426/432, 426/433, 426/594-596, 426/506, 122/31 R
• US Class Current: 426/506
• CPC Class Codes: A23F 5/243 Liquid, semi-liquid or non-dried semi-solid coffee extract preparations; Coffee gels; Liquid coffee in solid capsules A23F5/246 takes precedence
• CPC Class Codes: A47J 31/007 for brewing on a large scale, e.g. for restaurants, or for use with more than one brewing container
• CPC Class Codes: A47J 31/52 Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
• CPC Class Codes: A47J 31/525 the electronic control being based on monitoring of specific process parameters
• CPC Class Codes: A47J 31/5251 of pressure

Abstract

Apparatus and method for the high speed, high volume making of coffee by preheating then superheating water, mixing with a liquid coffee concentrate and balancing heat demands throughout the apparatus to enable preheating of the receiving urn, storing of heat as steam beyond the boiler, and return of that steam to the boiler responsive to pressure drop caused by differential flow rates into and from the boiler, to enable rapid recovery of the boiler and rapid making of large quantities of coffee.

Claims

1. High speed, high volume coffee making apparatus for restaurants, institutions, and the like, comprising a water tank adapted to continually superheat water, said tank having an inlet communicating said tank with a relatively colder water supply, and an outlet communicating the superheated water in said tank with a coffee urn, means including a liquid coffee concentrate supply for mixing superheated water from said tank with coffee concentrate and passing to said coffee urn in a predetermined ratio productive of potable coffee, means continually refilling said tank from said colder water supply in timed relation with tank water passing to said coffee urn, and means blocking development of a partial vacuum within said tank before refilling is achieved, said vacuum development blocking means comprising means passing steam into said tank in timed relation with tank refilling in a manner offsetting liquid volume changes within said tank.

2. The high speed, high volume coffee making apparatus according to claim 1, including also means preheating said liquid coffee concentrate in advance of mixing with said tank water.

3. The high speed, high volume coffee making apparatus according to claim 1, including also means preheating the water in said relatively colder water supply in advance of said tank inlet to an elevated temperature below said tank water temperature.

4. The high speed, high volume coffee making apparatus according to claim 1, including also water pump means for moving superheated water from said tank.

5. The high speed, high volume coffee making apparatus according to claim 1, including also piping carrying said liquid coffee concentrate and said tank water toward said urn, and pump means controlling the relative volumes of concentrate and tank water in said piping.

6. The high speed, high volume coffee making apparatus according to claim 1, in which said steam passing means comprises a steam supply beyond said tank and means selectively communicating said tank interior with said steam supply.

7. The high speed, high volume coffee making apparatus according to claim 6, in which said tank defines a pressurized steam-filled headspace above said superheated tank water.

8. The high speed, high volume coffee making apparatus according to claim 7, including also means delivering tank headspace steam to said urn in timed relation before passing of tank superheated water to said urn to preheat said urn for said water.

9. The high speed, high volume coffee making apparatus according to claim 8, including also means storing tank headspace steam beyond said tank for return passing to said tank in timed relation with tank refilling to block vacuum development within said tank.

10. The high speed, high volume coffee making apparatus according to claim 9, in which said urn defines said steam storing means, and in which said steam passing means communicates said tank and said urn for storage and return in sequence of said tank headspace steam.

11. High speed, high volume coffee making apparatus for restaurants, institutions and the like, comprising a tank defining an enclosed supply of superheated water, means periodically delivering a portion of said supply at a relatively rapid rate to a coffee urn in liquid coffee concentrate mixing relation, means regenerating said enclosed superheated water supply by delivery of colder water thereto at a relatively slower rate, and means adding steam to said enclosed supply responsive to flow rate differential development of vacuum in said enclosed supply.

12. The high speed, high volume coffee making apparatus according to claim 11, including also means preheating said liquid coffee concentrate in advance of mixing with said tank water.

13. The high speed, high volume coffee making apparatus according to claim 12, including also means preheating said relatively colder water in advance of delivery to said enclosed water supply tank, and to an elevated temperature below said supply water temperature.

14. The high speed, high volume coffee making apparatus according to claim 13, including also water pump means for moving superheated water from said enclosed supply.

15. The high speed, high volume coffee making apparatus according to claim 14, including also piping carrying said liquid coffee concentrate and piping carrying said superheated water toward said urn, pump means controlling the respective volumes of concentrate and supply water in said piping, and means connecting said piping in advance of said urn adapted for mixing said concentrate and said supply water into potable coffee.

16. The high speed, high volume coffee making apparatus according to claim 15, in which said steam adding means comprises a steam supply beyond said tank and means selectively communicating said tank enclosed water supply with said steam supply comprising first conduit leading from said tank to said urn, and second conduit returning to said tank from said urn, said return conduit having a valve and a valve controller opening said valve responsive to vacuum development within said tank.

17. The high speed, high volume coffee making apparatus according to claim 16, including also a pressurized steam-filled headspace within said tank above said superheated water adapted to feed said steam supply beyond said tank.

18. The high speed, high volume coffee making apparatus according to claim 17, in which said first conduit is adapted for delivering supply headspace steam to said urn in timed relation before passing of supply water to said urn, whereby said urn is preheated for coffee receiving.

19. The high speed, high volume coffee making apparatus according to claim 18, in which said urn defines said steam supply beyond said tank, and said valve controller is adapted to permit steam return from said urn to said tank responsive to vacuum development in said tank resultant from flow rate differentials between refill water and passage of tank water to said urn.

20. Method for the high speed, high volume making of coffee for restaurants, institutions and the like, including maintaining an enclosed supply of superheated water, periodically delivering a supply portion at a relatively rapid rate to a coffee urn in liquid coffee concentrate mixing relation, regenerating said enclosed superheated water supply by colder water delivery thereto at a relatively slower rate, and adding steam to said enclosed supply responsive to incipient vacuum development therewithin in response to the differential between said flow rates.