Heat shrinkable covering and method for applying same

• US 4,472,468 A
• Filed: 12/28/1982
• Issued: 09/18/1984
• Est. Priority Date: 11/12/1982
• Status: Expired due to Term

• Current Assignee: Shaw Industries Incorporated (Berkshire Hathaway Incorporated)
• Original Assignee: Shaw Industries Incorporated (Berkshire Hathaway Incorporated)
• Inventors: Steele, Robert E., Tailor, Dilip K., Smythe, James L., Dezainde, Real R.
• Primary Examiner(s): Kittle, John E.
• Application Number:
  US06/454,041
• Time in Patent Office: 630 Days
• Field of Search: 428/36, 428/57, 428/200, 428/345, 428/346, 428/347, 428/349, 174/DIG. 8, 156/54, 156/86, 156/308.2, 156/308.4
• US Class Current: 428/57
• CPC Class Codes: B29C 61/10 by bending plates or sheets in general B29C53/36
• CPC Class Codes: B29K 2995/0049 Heat shrinkable
• CPC Class Codes: F16L 55/17 by means of rings, bands or sleeves pressed against the outside surface of the pipe or hose
• CPC Class Codes: F16L 58/181 for non-disconnectible pipe joints in general F16L13/00
• CPC Class Codes: H02G 15/1813 Wraparound or slotted sleeves
• CPC Class Codes: Y10S 174/08 Shrinkable tubes
• CPC Class Codes: Y10T 428/1328 Shrinkable or shrunk [e.g., due to heat, solvent, volatile agent, restraint removal, etc.]
• CPC Class Codes: Y10T 428/19 Sheets or webs edge spliced or joined
• CPC Class Codes: Y10T 428/2826 Synthetic resin or polymer

Abstract

A heat shrinkable covering for an article, such as a pipe, comprises a heat shrinkable material in the form of a flexible sheet which is wrapped around the article so that its ends overlap. The overlapping end portions are bonded together by means of a hold-down adhesive, preferably a shear-resistant adhesive, leaving an adhesive-free region at the interface. Heat is applied externally to the overlapping end portions so as to effect a fusion bond at the adhesive-free region of the interface, and the sheet is heat-shrunk onto the article in known manner. The covering offers the advantages and convenience of application common to conventional wrap-around sleeves, while having the intrinsic strength properties of a seamless tubular sleeve.

Claims

1. A method of applying a close fitting protective covering to an article to be covered, which method comprises:

providing a dimensionally heat unstable material in sheet form having longitudinally spaced end portions, the material having been stretched in the longitudinal direction from an original heat stable form to a dimensionally heat unstable form capable of moving in the direction of its original form by the application of heat alone,

applying a hold-down adhesive to one side of the sheet across a transverse zone adjacent one of its ends, said zone being spaced from the other end by a distance greater than the girth of the article to be covered,

wrapping the sheet around the article by laying the sheet against the article and overlapping said end portions, and bonding the adhesive-covered zone against the opposite side of the other end portion while leaving an adhesive-free zone at the interface between said overlapping end portions,

applying heat externally to said overlapping end portions sufficient to effect a fusion bond therebetween at the adhesive-free interface, and

further heating the material to shrink the sheet into close fitting relation with the article.

2. A method according to claim 1, wherein said fusion bond is effected initially at a restricted portion of said adhesive-free interface for maintaining the overlap during said further heating step, the fusion bond being subsequently completed over the whole of said adhesive-free interface.

3. A method according to claim 1, wherein said fusion bond is completed over the whole of said adhesive-free interface prior to said further heating step.

4. A method according to claim 1, wherein the material is a heat-recoverable polymeric material.

5. A method according to claim 4, wherein the material is a polyolefin, a blend of polyolefins, or a blend of a polyolefin with an olefin copolymer, or with an elastomer, or with a mixture thereof.

6. A method according to claim 5, wherein the material has been crosslinked to a degree of 25% to 80%.

7. A method according to claim 6, wherein the material has been crosslinked to a degree of 45% to 70%.

8. A method according to claim 1, wherein the side of the sheet laid against the article is lined with a functional coating leaving an exposed zone at which the fusion bond is effected.

9. A method according to claim 8 in which the functional coating is a sealant or an adhesive material.

10. A method according to claim 9 in which the coating is a sealant which is caused to flow during said further heating step so as to effect a seal between the covering and the surface of the article.

11. A method according to claim 10, wherein said sealant is a hot-melt adhesive.

12. A method according to claim 1, wherein the hold-down adhesive is a pressure-sensitive adhesive.

13. A method according to claim 12, wherein the hold-down adhesive is an isobutylene polymer, or a blend of isobutylene polymers, with a filler.

14. A method according to claim 1, wherein the hold-down adhesive is not pressure-sensitive at ambient temperature but develops pressure-sensitivity when heated.

15. A method according to claim 1, wherein the hold-down adhesive is constituted by a strip of double-sided adhesive transfer tape.

16. A method of applying a close fitting covering to an article to be covered, which method comprises:

providing a plurality of sheets of dimensionally heat unstable material each having longitudinally spaced end portions, the material of each sheet having been stretched in the longitudinal direction from an original heat stable form to a dimensionally heat unstable form capable of moving in the direction of its original form by the application of heat alone,

applying a hold-down adhesive to one side of each sheet across a transverse zone adjacent one of its ends,

wrapping the sheets around the article in consecutive overlapping relation and adhesively bonding the overlapping end portions thereof in pairs while leaving an adhesive-free region at each interface therebetween,

applying heat externally to the pairs of overlapping end portions sufficient to effect a fusion bond at the adhesive-free region of each said interface, and

further heating the material to shrink the covering so formed into close fitting relation with the article.

17. A method according to claim 16, wherein said fusion bond is effected initially at a restricted portion of each said adhesive-free interface for maintaining the overlap during said further heating step, the fusion bond being subsequently completed over the whole of each said adhesive-free interface.

18. A method according to claim 16, wherein said fusion bond is completed over the whole of each said adhesive-free interface prior to said further heating step.

19. A method according to claim 16, wherein the material is a heat-recoverable polymeric material.

20. A method according to claim 19, wherein the material is a polyolefin, a blend of polyolefins, or a blend of a polyolefin with an olefin copolymer, or with an elastomer, or with a mixture thereof.

21. A method according to claim 20, wherein the material has been crosslinked to a degree of 25% to 80%.

22. A method according to claim 21, wherein the material has been crosslinked to a degree of 45% to 70%.

23. A method according to claim 16, wherein the side of the sheet laid against the article is lined with a functional coating leaving an exposed zone at which the fusion bond is effected.

24. A method according to claim 23 in which the functional coating is a sealant or an adhesive material.

25. A method according to claim 24 in which the coating is a sealant which is caused to flow during said further heating step so as to effect a seal between the covering and the surface of the article.

26. A method according to claim 25, wherein said sealant is a hot-melt adhesive.

27. A method according to claim 16, wherein the hold-down adhesive is a pressure-sensitive adhesive.

28. A method according to claim 26, wherein thehold-down adhesive is an isobutylene polymer, or a blend of isobutylene polymers, with a filler.

29. A method according to claim 16, wherein the hold-down adhesive is not pressure-sensitive at ambient temperature but develops pressure-sensitivity when heated.

30. A method according to claim 16, wherein the hold-down adhesive is constituted by a strip of doublesided transfer tape.

31. A heat shrinkable protective covering adapted to be applied to an article in wrapping relation thereto, comprising a dimensionally heat unstable material in flexible sheet form having longitudinally spaced end portions capable of being brought into overlapping relation when the sheet is applied to the article, the material having been stretched in the longitudinal direction from an original heat stable form to a dimensionally heat unstable form capable of moving in the direction of its original form by the application of heat alone, one side of the sheet having a covering of hold-down adhesive across a transverse zone adjacent one of its ends leaving an adhesive-free adjacent zone which is capable of being fusion bonded to the other side of the sheet when brought into overlapping relation with the other end portion, further comprising a layer of a functional coating covering one side of the sheet except at the region at which the fusion bond is to be effected.

32. A covering according to claim 31 wherein the layer of a functional coating covers an area of said one side of the sheet extending from said other end portion to said adhesive-free zone.

33. A covering according to claim 31 or 33 in which the functional coating is a sealant or an adhesive material.

34. A covering according to claim 31 or claim 32, wherein the functional coating is a hot-melt adhesive.

35. A covering according to claim 31 wherein said material is heat-recoverable polymeric material.

36. A covering according to claim 35, wherein said material is a polyolefin, a blend of polyolefins or a blend of a polyolefin with an olefin copolymer, or with an elastomer, or with a mixture thereof.

37. A covering according to claim 36, wherein the material has been crosslinked to a degree of 25% to 80%.

38. A covering according to claim 37, wherein the material has been crosslinked to a degree of 45% to 70%.

39. A covering according to claim 31, wherein the hold-down adhesive is a pressure-sensitive adhesive.

40. A covering according to claim 39, wherein the hold-down adhesive is an isobutylene polymer, or a blend of isobutylene polymers, with a filler.

41. A covering according to claim 31 wherein the hold-down adhesive is not pressure-sensitive at ambient temperature but develops pressure-sensitivity when heated.

42. A covering according to claim 31, wherein the hold-down adhesive is constituted by a strip of double-sided adhesive transfer tape.

43. A covering according to claim 31 including adhesive areas on said one side of the covering adjacent the hold-down adhesive covering exposing adhesive-free areas therebetween.

44. A covering according to claim 43 in which said adhesive areas comprise longitudinal strips or discrete areas of adhesive exposing one or more adhesive-free areas between them which are capable of being fusion bonded to the other side of the sheet.

45. A covering according to claim 43 or 44 in which said adhesive areas comprise pressure-sensitive adhesive.