Surgical stapler apparatus with flexible shaft

• US 4,473,077 A
• Filed: 05/28/1982
• Issued: 09/25/1984
• Est. Priority Date: 05/28/1982
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Noiles, Douglas, DeCarlo, Alfred F.
• Primary Examiner(s): Thaler, Michael H.
• Application Number:
  US06/383,144
• Time in Patent Office: 851 Days
• Field of Search: 128/334 R, 128/334 C, 128/305, 128/772, 128/4, 128/5, 128/DIG. 9, 227/19, 227/DIG. 1, 74/501 P
• US Class Current: 227/179.1
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: Y10T 74/20438 Single rotatable lever [e.g., for bicycle brake or derailleur]

Abstract

A surgical stapler including a stapling assembly, an actuator assembly remote from the stapling assembly, and a longitudinal shaft assembly having a longitudinally flexible section for connecting the actuator assembly to the stapling assembly and for transmitting the forces and motions required to operate the stapling assembly from the actuator assembly to the stapling assembly.

Claims

1. A longitudinally flexible shaft assembly for connecting the actuator of a surgical stapler to the remotely located stapling assembly of the stapler and for simultaneously transmitting longitudinal tension and compression forces between the actuator and the stapling assembly, the shaft assembly retaining its longitudinal flexibility while transmitting the tension and compression forces, the shaft assembly comprising:

a longitudinally flexible tension member for transmitting longitudinal tension force along a first geometrical surface parallel to the longitudinal axis of the shaft assembly, the tension member being flexible perpendicular to the first surface;

longitudinally flexible compression means for transmitting longitudinal compression force along a second geometrical surface substantially coincident with the first surface, the compression means being flexible perpendicular to the second surface;

a longitudinally flexible longitudinal element for transmitting longitudinal force along a third geometrical surface substantially coincident with the first surface, the longitudinal element being flexible perpendicular to the third surface; and

longitudinally flexible force-transmitting means for transmitting resultant forces perpendicular to the first, second, and third surfaces for keeping the first, second, and third surfaces substantially coincident while allowing relative longitudinal motion between the tension member, the compression means, and the longitudinal element.

2. Surgical stapling apparatus comprising:

a stapling assembly comprising two parts between which tissue is stapled;

an actuator assembly remote from the stapling assembly for controlling the stapling assembly; and

a longitudinal shaft assembly according to claim 1 for connecting the stapling assembly to the actuator assembly; and

wherein the forces transmitted between the actuator and the stapling assembly include forces for controlling the stapling assembly.

3. The apparatus of claim 2, wherein the force-transmitting means substantially prevents friction between the tension member and the compression means during relative longitudinal motion of the tension member and the compression means.

4. The apparatus of claim 2, wherein one of the two parts of the stapling assembly is an anvil assembly, and the other of the two parts is a staple holding assembly containing a plurality of surgical staples and including (a) anvil support means for supporting the anvil assembly for motion relative to the staple holding assembly to allow the tissue to be stapled to be clamped between the staple holding assembly and the anvil assembly and (b) pusher means for driving the staples from the staple holding assembly through the clamped tissue and against the anvil assembly;

and wherein the actuator assembly includes a first actuator for controlling the anvil support means and a second actuator for controlling the pusher means;

the tension member being for transmitting longitudinal tension force from the first actuator to the anvil support means to move the anvil assembly toward the staple holding assembly to clamp the tissue and to resist the force of the staples being driven through the tissue and against the anvil assembly;

the compression means including a first longitudinally flexible compression member for transmitting longitudinal compression force from the second actuator to the pusher means to cause the pusher means to drive the staples;

the longitudinally flexible longitudinal element including a second longitudinally flexible compression member for transmitting longitudinal compression force between the actuator assembly and the staple holding assembly to resist the tissue clamping force exerted by the anvil assembly;

the first compression member and the tension member producing in the flexible shaft assembly essentially equal and opposite resultant forces normal to the longitudinal axis of the flexible shaft assembly when transmitting equal longitudinal forces, and the second compression member and the tension member producing in the flexible shaft assembly essentially equal and opposite resultant forces normal to the longitudinal axis of the flexible shaft assembly when transmitting equal longitudinal forces; and

the force-transmitting means allowing relative longitudinal motion of the tension member, the first compression member, and the second compression member.

5. The apparatus of claim 4, wherein the apparatus is for joining two hollow organ sections with an annular array of staples between the organ sections and surrounding an organ lumen, wherein the anvil support means comprises a rod extending between the staple holding assembly and the anvil assembly, and wherein the surgical staples are contained in the staple holding assembly in an annular array surrounding the rod.

6. The apparatus of claim 5, wherein the staple holding assembly further includes an annular knife mounted on the pusher means and surrounding the rod for cooperating with the anvil assembly to cut through the tissue inside the annular array of staples as the staples are being driven.

7. A longitudinally flexible shaft assembly for connecting the actuator of a surgical stapler to the remotely located stapling assembly of the stapler and for simultaneously transmitting longitudinal tension and compression forces between the actuator and the stapling assembly, the shaft assembly retaining its longitudinal flexibility while transmitting the tension and compression forces, the shaft assembly comprising:

a longitudinally flexible tension member for transmitting longitudinal tension force along a first geometrical surface parallel to the longitudinal axis of the shaft assembly, the tension member being flexible perpendicular to the first surface;

longitudinally flexible compression means for transmitting longitudinal compression force along a second geometrical surface substantially coincident with the first surface, the compression means being flexible perpendicular to the second surface and comprising a plurality of substantially non-compressible elements disposed in series along the length of the shaft assembly, each non-compressible element being in longitudinal contact with the adjacent non-compressible elements, the contacting surfaces of adjacent non-compressible elements being so contoured that contact between each two adjacent non-compressible elements occurs at least along a respective line which lies in the second surface;

a longitudinally flexible longitudinal element for transmitting longitudinal force along a third geometrical surface substantially coincident with the first surface, the longitudinal element being flexible perpendicular to the third surface; and

longitudinally flexible force-transmitting means for transmitting resultant forces perpendicular to the first, second, and third surfaces for keeping the first, second, and third surfaces substantially coincident while allowing relative longitudinal motion between the tension member, the compression means, and the longitudinal element.

8. The apparatus of claim 7, wherein an elastic sheath surrounds the non-compressible elements.

9. The apparatus of claim 7, wherein each of the non-compressible elements has a longitudinal aperture, the tension member passing through the apertures.

10. The apparatus of claim 9, wherein each of the non-compressible elements includes a guide means which slidably receives the tension member.

11. The apparatus of claim 7 or 8, wherein each of the non-compressible elements has first and second contacting surfaces, the first contacting surface being for contacting the second contacting surface of an adjacent non-compressible element;

and each first contacting surface being essentially flat, each second contacting surface having an essentially flat portion and a bevelled portion sloping away from the flat contacting surface of the adjacent non-compressible element, and contact between contacting surfaces of adjacent non-compressible elements occurring at the junction on the second contacting surface of the flat portion with the bevelled portion.

12. The apparatus of claim 7 or 9, wherein each of the non-compressible elements has first and second contacting surfaces, the first contacting surface being for contacting the second contacting surface of an adjacent non-compressible element;

and each first contacting surface being essentially flat, each second contacting surface having two bevelled portions each of which slopes away from the flat surface of the adjacent non-compressible element, and contact between adjacent non-compressible elements occurring at the junction on the second contacting surface of the two bevelled portions.

13. The apparatus of claim 7 or 9, wherein each of the contacting surfaces of each of the non-compressible elements includes a cylindrical projection at which the surfaces of adjacent non-compressible elements make contact.

14. The apparatus of claim 9, wherein the force-transmitting means comprises a longitudinal member whose coefficient of friction with the tension member is sufficiently low to permit easy manual sliding of the tension member relative to the compression means.

15. The apparatus of claim 7 or 9, wherein the tension member is a band of rectangular cross section having its major cross sectional dimension lying substantially in the first surface.

16. Apparatus for connecting first and second sections of hollow body organ by means of an annular array of surgical staples surrounding a lumen which communicates with the interiors of both organ sections, said apparatus comprising:

a first hollow tube assembly having a longitunally flexible section, the distal portion of the first tube assembly being adapted for insertion through the interior of the first of the organ sections;

a staple holding assembly mounted on the distal end of the first tube assembly and adapted for insertion through the first organ section, the staple holding assembly containing an annular array of surgical staples ejectable from the distal end of the staple holding assembly and including staple ejection means;

an anvil assembly adapted for insertion in the second of the organ sections;

means associated with the staple holding assembly for mounting the anvil assembly for longitudinal reciprocal motion relative to the distal end of the staple holding assembly;

an actuator assembly mounted on the proximal end of the first tube assembly;

a longitudinally flexible member disposed in the first tube assembly for longitudinal reciprocal motion relative to the first tube assembly for operatively connecting the means for mounting the anvil assembly to the actuator assembly for transmitting a longitudinal tension force from the actuator assembly to the means for mounting the anvil assembly to move the anvil assembly toward the distal end of the staple holding assembly to clamp the first and second organ sections together between the anvil assembly and the distal end of the staple holding assembly, and to hold the anvil assembly adjacent the distal end of the staple holding assembly so that the staples ejected from the staple holding assembly are clinched by the anvil assembly; and

a second hollow tube assembly concentric with and disposed in the first tube assembly for longitudinal motion relative to the first tube assembly for transmitting a longitudinal compression force from the actuator assembly to the staple ejection means for ejecting the staples from the staple holding assembly, the second tube assembly having a longitudinally flexible section within the longitudinally flexible section of the first tube assembly.

17. Apparatus for connecting first and second sections of hollow body organ by means of an annular array of surgical staples surrounding a lumen which communicates with the interiors of both organ sections, said apparatus comprising:

a first hollow tube assembly having a longitudinally flexible section, the distal portion of the first tube assembly being adapted for insertion through the interior of the first of the organ sections;

a staple holding assembly mounted on the distal end of the first tube assembly and adapted for insertion through the first organ section, the staple holding assembly containing an annular array of surgical staples ejectable from the distal end of the staple holding assembly and including staple ejection means;

an anvil assembly adapted for insertion in the second of the organ sections;

means associated with the staple holding assembly for mounting the anvil assembly for longitudinal reciprocal motion relative to the distal end of the staple holding assembly;

an actuator assembly mounted on the proximal end of the first tube assembly;

a longitudinally flexible member disposed in the first tube assembly for longitudinal reciprocal motion relative to the first tube assembly for operatively connecting the means for mounting the anvil assembly to the actuator assembly for transmitting a longitudinal tension force from the actuator assembly to the means for mounting the anvil assembly to move the anvil assembly toward the distal end of the staple holding assembly to clamp the first and second organ sections together between the anvil assembly and the distal end of the staple holding assembly, and to hold the anvil assembly adjacent the distal end of the staple holding assembly so that the staples ejected from the staple holding assembly are clinched by the anvil assembly; and

a second hollow tube assembly concentric with and disposed in the first tube assembly for longitudinal motion relative to the first tube assembly for transmitting a longitudinal compression force from the actuator assembly to the staple ejection means for ejecting the staples from the staple holding assembly, the second tube assembly having a longitudinally flexible section within the longitudinally flexible section of the first tube assembly;

wherein the flexible sections of the first and second hollow tube assemblies each comprises a plurality of segments in a longitudinal series which make line contact with each other, the line contacts for the segments of each of the tubes lying in a geometric surface, and further comprising means for maintaining the longitudinal axis of the portion of the flexible tension transmitting member corresponding to the flexible sections of the first and second tubes in the geometric surface.

18. The apparatus of claim 17, wherein each of the segments of the flexible sections of both the first and second hollow tubes has a first, essentially flat surface and a second surface for contacting the first surface of an adjacent segment, the second surface having an essentially flat portion and a bevelled portion which slopes away from the first surface of an adjacent segment, the line contact between adjacent segments being coincident with the junction of the flat and bevelled portions.

19. The apparatus of claim 17, wherein each of the segments of the flexible sections of both the first and second hollow tubes has a first, essentially flat surface and a second surface for contacting the first surface of an adjacent segment, the second surface having two bevelled portions each of which slopes away from the first surface of an adjacent segment, the line contact between adjacent segments being coincident with the junction of the two bevelled portions.

20. The apparatus of claim 17, wherein each of the segments of the flexible sections of both the first and second hollow tubes includes a cylindrical projection making a line contact with an adjacent segment.

21. The apparatus of claim 17, wherein the maintaining means comprises a first elongated member of low friction material disposed between the flexible tension transmitting member and the inner surface of the flexible section of the second tube, and a second elongated member of low friction material disposed between the flexible sections of the first and second tubes.