Stencil making and utilization methods, apparatus and articles

• US 4,477,557 A
• Filed: 11/25/1981
• Issued: 10/16/1984
• Est. Priority Date: 11/25/1981
• Status: Expired due to Fees

• Current Assignee: Georg Rauch
• Original Assignee: Georg Rauch
• Inventors: Rauch, Georg
• Primary Examiner(s): Kittle, John E.
• Assistant Examiner(s): Dees, Jose G.
• Application Number:
  US06/324,733
• Time in Patent Office: 1,056 Days
• Field of Search: 430/308, 430/270, 430/170, 430/169, 430/327, 427/54.1, 427/143, 427/243
• US Class Current: 430/308
• CPC Class Codes: G03F 7/12 Production of screen printing forms or similar printing forms, e.g. stencils

Abstract

Stencils of a desired design are made by selective hardening of first and second individually soluble substances being hardenable in admixture in a foraminous stencil blank, which is initially impregnated with the first substance. The second substance is stored separately from such impregnated stencil blank, such as in a pen. This separately stored second substance is thereafter selectively applied in the form of the desired design to the impregnated stencil blank for admixture with the first substance only immediately prior to a desired selective hardening of the admixed first and second substances, to render part of the stencil imperforate. A stencil is also exposed to dissolution of any applied first and second substances outside of the latter part, for rendering the stencil perforate outside of that part.

Claims

1. In a method of making a stencil of a desired design with the aid of first and second individually soluble substances being hardenable in admixture, the improvement comprising in combination the steps of:

providing a foraminous stencil blank;

impregnating said foraminous stencil blank with the first substance;

storing the second substance separately from said impregnated stencil blank;

applying the separately stored second substance to the impregnated stencil blank in the form of said design for admixture with the first substance only immediately prior to a desired selective hardening of the admixed first and second substances and exposing the stencil to hardening of the admixed first and second substances as to render part of the stencil imperforate; and

exposing the stencil to dissolution of any applied first and second substances outside of said part so as to render the stencil perforate outside of said part.

2. A method as claimed in claim 1, including the steps of:

providing said stencil blank with a backing permeable to said second substance; and

applying said separately stored second substance through said backing to said impregnated stencil blank.

3. A method as claimed in claim 2, including the step of:

exposing said stencil to hardening of the admixed first and second substances through a surface of the stencil blank opposite said backing.

4. A method as claimed in claim 1, wherein:

said first and second substances are made hardenable upon exposure to light; and

said stencil is exposed to light for said hardening of the admixed first and second substances.

5. A method as claimed in claim 4, including the steps of:

blocking exposure of said stencil to penetration of light through a first surface of said stencil; and

exposing said stencil to light for said hardening through a second surface of said stencil opposite said first surface.

6. In a method of making a stencil of a desired design with the aid of first and second individually soluble substances being hardenable in admixture, the improvement comprising in combination the steps of:

providing a foraminous stencil blank;

impregnating said foraminous stencil blank with the first substance;

storing said second substance separately from said impregnated stencil blank in a carrier adapted to be coextensive with only selected areas of the impregnated stencil blank where hardening is to occur;

applying the separately stored second substance to the impregnated stencil blank in said selected areas by driving said second substance from said carrier into said selected areas of said impregnated stencil blank for admixture with the first substance immediately prior to a desired selective hardening of the admixed first and second substances;

exposing the stencil to hardening of the admixed first and second substances to render the stencil imperforate in said selected areas; and

exposing the stencil to dissolution of said first substance outside of said areas so as to provide said desired design by rendering the stencil perforate outside of said areas.

7. A method of making a stencil of a desired design, comprising in combination the steps of:

providing first and second individually soluble substances being hardenable in admixture;

providing a foraminous stencil blank;

applying the first substance uniformaly to said foraminous stencil blank;

thereafter applying the second substance to selected areas of the stencil blank in the form of said design for admixture with the applied first substance in said areas;

subjecting the stencil to hardening of the admixed first and second substances, whereby the stencil is imperforate in said areas; and

subjecting the stencil to dissolution of the first substance outside said selected areas, whereby the stencil is perforate outside said areas.

8. A method as claimed in claim 7, wherein:

said first and second substances are made hardenable upon exposure to light; and

said stencil is exposed to light for said hardening of the admixed first and second substances in said selected areas of the stencil.

9. A method as claimed in claim 8, including the steps of:

blocking exposure of said stencil to penetration of light through a first surface of said stencil; and

exposing said stencil to light for said hardening through a second surface of said stencil opposite said first surface.

10. A stencil of a desired design made by a method comprising in combination the steps of:

providing first and second individually soluble substances being hardenable in admixture;

providing a foraminous stencil blank;

impregnating said foraminous stencil blank with the first substance;

storing the second substance separately from said impregnated stencil blank;

applying the separately stored second substance to the impregnated stencil blank in the form of said design for admixture with the first substance only immediately prior to a desired selective hardening of the admixed first and second substances and exposing the stencil blank to hardening of the admixed first and second substances as to render part of the stencil blank imperforate; and

exposing the stencil blank to dissolution of any applied first and second substances outside of said part so as to render the stencil blank perforate outside of said part.

11. A stencil as claimed in claim 10, wherein:

said first and second substances are made hardenable in admixture upon exposure to light; and

said stencil blank is exposed to light for said hardening of the admixed first and second substances.

12. A stencil of a desired design made by a method comprising in combination the steps of:

providing first and second individually soluble substances being hardenable in admixture;

providing a foraminous stencil blank;

applying the first substance uniformly to said foraminous stancil blank;

thereafter applying the second substance to selected areas of the stencil blank in the form of said design for admixture with the applied first substance in said areas;

subjecting the stencil blank to hardening of the admixed first and second substances, whereby the stencil blank is rendered imperforate in said areas; and

subjecting the stencil blank to dissolution of the first substance outside said selected areas, whereby the stencil blank is rendered perforate outside said areas.

13. In a method of making a stencil from a foraminous stencil blank in which first and second individually soluble substances are hardened in admixture in selected areas of the stencil blank and have a specific appearance upon sufficient hardening in said areas, the improvement comprising in combination the steps of:

providing a foraminous test strip;

providing on a first region of said foraminous test strip a substance having said specific appearance;

impregnating said foraminous stencil blank and a second region of said test strip with said first substance;

thereafter applying the second substance to selected areas of the stencil blank for admixture with the first substance, and applying the second substance also to said second region of the test strip for admixture with the first substance;

subjecting the stencil and the test strip to hardening of the admixed first and second substances until the admixed first and second substances in said test strip display said specific appearance, whereby the stencil is imperforate in said areas; and

subjecting the stencil to dissolution of the first substance outside said selected areas, whereby the stencil is perforate outside said areas.

14. A method as claimed in claim 13, wherein:

said first and second substances are made hardenable upon exposure to light; and

said stencil and said test strip are exposed to light for said hardening of the admixed first and second substances until the admixed first and second substances in said test strip display said specific appearance.

15. A method as claimed in claim 13 or 14, wherein:

said substance having said specific appearance on said first region of the test strip is provided by impregnating said test strip with said first substance in said first and second regions and applying said second substance to said first region for admixture with said first substance in said first region of the test strip prior to application of said second substance to said selected areas of the stencil blank and to said second region of the test strip; and

subjecting said admixed first and second substances in said first region of the test strip to hardening prior to application of said second substance to said selected areas of the stencil blank and to said second region of the test strip until said admixed first and second substances in said first region of the test strip display with said specific appearance.