Method of and device for positioning electrical and/or electronic components on a substrate

• US 4,480,780 A
• Filed: 02/04/1982
• Issued: 11/06/1984
• Est. Priority Date: 07/29/1981
• Status: Expired due to Term

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Claeskens, Louis V., Van de Ven, George
• Primary Examiner(s): Ramsey, Kenneth J.
• Application Number:
  US06/345,881
• Time in Patent Office: 1,006 Days
• Field of Search: 228/6 A, 228/47, 228/8, 228/7, 228/102, 228/180 A, 29/740, 29/759, 29/834, 29/836, 29/743, 414/627, 414/736, 414/737, 414/752, 414/750, 198/427, 198/428, 198/486
• US Class Current: 228/180.21
• CPC Class Codes: H05K 13/0478 Simultaneously mounting of different components
• CPC Class Codes: Y10T 29/49133 with component orienting
• CPC Class Codes: Y10T 29/53191 Means to apply vacuum directly to position or hold work part
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part

Abstract

For the mounting of electrical and/or electronic components on a substrate, the components are presented in a pick-up position in a fixed, invariable pattern, preferably in a straight row. The components are simultaneously picked up in this pattern by a number of transfer devices and simultaneously moved toward their mounting positions over the substrate. During this transfer, they are moved different distances into a modified pattern with respect to one another, which corresponds to the desired pattern in which the components are to be positioned on the substrate. The transfer devices are programmed by means of exchangeable program plates.

Claims

1. A method of positioning components on a substrate, in which a number of parts are simultaneously transferred from a pick-up position to a mounting position so as to be positioned on the substrate, characterized by comprising

presenting a plurality of components in a first geometric pattern having a regular pitch,

picking up said plurality of components, in said first geometric pattern,

simultaneously moving said plurality of components along a first path segment from the pick-up position toward respective mounting positions,

then changing the relative positions of the components to at least a second, different geometric pattern, and

positioning said components on a substrate in a geometric pattern different from said first pattern.

2. A method as claimed in claim 1, characterized in that said first pattern is a straight line pattern.

3. A method as claimed in claim 2, characterized in that said first path segment is a straight line, and that said changing step comprises displacing said components along second path segments having different selected distances for respective components.

4. A method as claimed in claim 3, characterized in that said changing step comprises positioning at least one component relative to the others in a direction transverse to the direction of movement along said first path segment.

5. A method as claimed in claim 2, 3 or 4, characterized in that said moving step comprises translating said components in a direction transverse to said first pattern, and said changing step comprises moving said components further respective distances in said direction transverse to said first pattern.

6. A method as claimed in claim 5, characterized by the additional step of applying a fixing medium to all components simultaneously, on the first path segment.

7. A method as claimed in claim 3, characterized by the additional step of applying a fixing medium to all components simultaneously, on the first path segment.

8. A method as claimed in claim 1, characterized by the additional step of applying a fixing medium to all components simultaneously, on the first path segment.

9. A method as claimed in claim 1, characterized in that said first path segment is a straight line, and that said changing step comprises displacing said components along second path segments having different selected distances for respective components.

10. A method as claimed in claim 9, characterized in that said changing step comprises positioning at least one component relative to the others in a direction transverse to the direction of movement along said first path segment.

11. A method as claimed in claim 1, characterized in that said changing step comprises positioning at least one component relative to the others in a direction transverse to the direction of movement along said first path segment.

12. A method as claimed in claim 11, characterized by the additional step of applying a fixing medium to all components simultaneously, on the first path segment.

13. A device for placing a plurality of components simultaneously on a substrate, means for supplying a plurality of components at a pick-up position, arranged in a first geometric pattern;

and a transfer mechanism for moving said components simultaneously and mounting the components against a substrate on said carrier, characterized in that said transfer mechanism comprises

a guide,

a plurality of transfer arms, each slidably mounted in said guide, each arm further comprising a pick-up element for a component,

common drive means for moving the transfer arms in said guide between the pick-up and mounting positions,

first abutment means for defining the pick-up position for the pick-up arms, and

second abutment means for defining the respective mounting positions for individual pick-up arms.

14. A device as claimed in claim 13, characterized in that the guide is a slide, and said common drive means displaces the slide in a given direction, and

each transfer arm is slidably journalled in the slide for relative movement in the direction of slide displacement.

15. A device as claimed in claim 14, characterized in that said second abutment means comprises an exchangeable program plate having individual abutments for each respective transfer arm.

16. A device as claimed in claim 15, characterized by comprising a frame to which said carrier, means for supplying and transfer mechanism are attached, and

further characterized in that said first abutment means is permanently arranged on the frame and defines a pattern of component pick-up positions at a regular pitch.

17. A device as claimed in claim 15 or claim 16, characterized in that said transfer arms are each journalled for limited movement in the slide in a direction transverse the direction of slide displacement, and

said program plate comprises guides for transversely positioning said transfer arms.

18. A device as claimed in claim 17, characterized in that the program plate comprises a plurality of catch elements arranged at the entrance side, one for each respective transfer arm;

and in that each guide connects a catch element to a respective abutment on the program plate.

19. A device as claimed in claim 18, characterized in that said first and second abutment means together comprise a finger on each pick-up element.

20. A device as claimed in claim 19, characterized in that said pick-up element comprises a housing;

a pipette rotatably journalled in said housing, a pinion coupled to the pipette, and a rack engaged by the pinion and arranged to engage an abutment on the program plate to provide rotation of the pipette.

21. A device as claimed in claim 20, characterized by comprising a mechanism for applying a fixing medium to the components, comprising

an elongate arm comprising a plurality of stamps,

means for displacing said arm between a rest position, and an operating position in which the stamps contact lower sides of the components, and

means for applying a quantity of fixing medium to the stamps in the rest position.

22. A device as claimed in claim 15, characterized in that said pick-up element comprises a housing;

a pipette rotatably journalled in said housing, a pinion coupled to the pipette, and a rack engaged by the pinion and arranged to engage an abutment on the program plate to provide rotation of the pipette.

23. A device as claimed in claim 22, characterized by comprising a mechanism for applying a fixing medium to the components, comprising

an elongate arm comprising a plurality of stamps,

means for displacing said arm between a rest position, and an operating position in which the stamps contact lower sides of the components, and

means for applying a quantity of fixing medium to the stamps in the rest position.

24. A device as claimed in claim 14, characterized by comprising a frame to which said carrier, means for supplying and transfer mechanism are attached, and

further characterized in that said first abutment means is permanently arranged on the frame and defines a pattern of component pick-up positions at a regular pitch.

25. A device as claimed in claim 13, characterized by comprising a frame to which said carrier, means for supplying and transfer mechanism are attached, and

further characterized in that said first abutment means is permanently arranged on the frame and defines a pattern of component pick-up positions at a regular pitch.

26. A device as claimed in claim 13, characterized in that said second abutment means comprises an exchangeable program plate having individual abutments for each respective transfer arm.

27. A device as claimed in claim 13, characterized in that said first and second abutment means together comprise a finger on each pick-up element.

28. A device as claimed in claim 13, characterized by comprising a mechanism for applying a fixing medium to the components, comprising

29. an elongate arm comprising a plurality of stamps,

means for displacing said arm between a rest position, and an operating position in which the stamps contact lower sides of the components, and

means for applying a quantity of fixing medium to the stamps in the rest position.