Method and apparatus for successively positioning sheets of material with precision for punching aligning holes in the sheets enabling the sheets to be used in the manufacture of composite circuit boards

• US 4,481,533 A
• Filed: 11/27/1981
• Issued: 11/06/1984
• Est. Priority Date: 11/27/1981
• Status: Expired due to Fees

• Current Assignee: Lenkeit Industries Incorporated
• Original Assignee: Lenkeit Industries Incorporated
• Inventors: Angelo, Michael, Waldner, Paul R., Alzmann, Donald R.
• Primary Examiner(s): Martin, John C.
• Assistant Examiner(s): Coles, Edward L.
• Application Number:
  US06/325,566
• Time in Patent Office: 1,075 Days
• Field of Search: 358/101, 358/107, 356/400, 356/401, 356/356, 356/397, 364/475, 364/489, 364/490, 364/491
• US Class Current: 348/95
• CPC Class Codes: B26D 7/015 for sheet material or piles of sheets B26D7/018 and B26D7/02 take precedence
• CPC Class Codes: B26D 7/018 Holding the work by suction
• CPC Class Codes: H05K 1/0269 for visual or optical inspection
• CPC Class Codes: H05K 13/0061 Tools for holding the circuit boards during processing; handling transport of printed circuit boards
• CPC Class Codes: H05K 2201/09918 Optically detected marks used for aligning tool relative to the PCB, e.g. for mounting of components
• CPC Class Codes: H05K 2203/056 Using an artwork, i.e. a photomask for exposing photosensitive layers
• CPC Class Codes: H05K 3/0002 for manufacturing artworks for printed circuits
• CPC Class Codes: H05K 3/0008 for aligning or positioning of tools relative to the circuit board H05K3/4638, H05K3/4679 take precedence; for manufacturing assemblages of components H05K13/0015
• CPC Class Codes: H05K 3/005 Punching of holes
• CPC Class Codes: H05K 3/4611 by laminating two or more circuit boards H05K3/4652 takes precedence

Abstract

Method and apparatus for effecting operations, such as punching holes in sheets of material at precise locations thereon. Each sheet has a reference marking thereon and is placed on a receiver one by one and is held in fixed position on the receiver. A T.V. camera views each sheet to detect the reference marking thereon and a visual display of the marking is produced on a T.V. monitor. Also produced on the monitor is a cross-hair grating with a coincident shaded box. The cross-hair grating is first aligned with a marking reference on a master sheet to establish a fixed relation between the cross-hair and the marking reference on the master sheet and thereby between the cross-hair and the operating system, for example, the punches for punching holes in the sheets. The master sheet is removed and the sheets to be punched are placed one by one on the receiver which is moved to align the reference marking on each sheet, as viewed on the monitor with the cross-hair grating thereon.

Claims

1. Apparatus for effecting operations on sheets of material at precise locations thereon, each sheet having marking means thereon, said apparatus comprising receiver means for receiving sheets one by one and for holding said sheets in fixed position, operating means for effecting an operation on said sheets at precise locations thereon, optical means for viewing each sheet to detect the marking means thereon, display means for visually displaying the marking means on each sheet, means for producing an index positioning means on said display means, means for moving said index positioning means on said display means to establish a fixed relation between said index positioning means and said operating means, and means for adjustably moving said receiver means to align the marking means on each sheet, as viewed on the display means, with the index positioning means thereon, said optical means comprising a video camera and said display means comprising a video tube, said index positioning means comprising a reticle and said means for producing the index positioning means comprises electronic means for electronically producing said reticle on said video tube.

2. Apparatus as claimed in claim 1 wherein said electronic means includes means for moving said reticle on the video tube on the face thereof.

3. Apparatus as claimed in claim 2 wherein each sheet has two marking means thereon, said apparatus comprising a second video camera, each camera viewing a respective one of said marking means on the sheet, said video tube having split images thereon respectively of the marking means viewed by each camera, each split image having a respective reticle thereon for association with the respective marking means, each reticle being separately movable in its own field for alignment with the respective marking means.

4. Apparatus as claimed in claim 3 comprising means supporting said video cameras for movement in a plane above said receiver means parallel thereto.

5. Apparatus as claimed in claim 4 wherein the means supporting the video cameras comprises a frame supporting said cameras for slidable movement along a common longitudinal axis in said plane above the receiver means and means supporting said frame on said receiver means for slidable movement in mutually perpendicular directions in said plane above the receiver means.

6. Apparatus as claimed in claim 5 comprising first locking means for locking said cameras on said frame along said longitudinal axis, and second locking means for locking said frame with respect to said receiver means.

7. Apparatus as claimed in claim 2 wherein said means for producing said index positioning means further comprises means for producing a square in superposition on said reticle, the center of the square being coincident with the origin of the reticle.

8. Apparatus as claimed in claim 7 wherein said means for producing said index positioning means further comprises means for providing a varying shading in said square.

9. Apparatus as claimed in claim 7 wherein said means for producing said index positioning means further comprises means for varying the size of said square.

10. Apparatus as claimed in claim 7 wherein said marking means comprises a hole in said sheet, said square being of a size to surround said hole with the square coincident therewith.

11. Apparatus for effecting operations on sheets of material at precise locations thereon, each sheet having marking means thereon, said apparatus comprising receiver means for receiving sheets one by one and for holding said sheets in fixed position, operating means for effecting an operation on said sheets at precise locations thereon, optical means for viewing each sheet to detect the marking means thereon, display means for visually displaying the marking means on each sheet, means for producing an index positioning means on said display means, means for moving said index positioning means on said display means to establish a fixed relation between said index positioning means and said operating means, and means for adjustably moving said receiver means to align the marking means on each sheet, as viewed on the display means, with the index positioning means thereon, said operating means comprising means for forming holes in said sheets of materials.

12. Apparatus as claimed in claim 11 wherein said receiver means comprises a table which is movable in a plane.

13. Apparatus as claimed in claim 12 comprising means for clamping said sheets one by one to said table.

14. Apparatus as claimed in claim 13 wherein the clamping means comprises a vacuum means.

15. Apparatus as claimed in claim 11 wherein said hole forming means is operatively positioned relative to the receiver means and includes means for adjustably receiving said sheets to enable the sheets to be moved with the receiver means for aligning the marking means on the sheets with the index positioning means on the display means.

16. Apparatus as claimed in claim 15 wherein said hole forming means comprises means for mechanically producing holes in said sheets.

17. Apparatus as claimed in claim 15 wherein said means for forming holes comprises a punch and an opposed die secured in adjustable position relative to said receiver means and positioned to receive said sheets one by one between the punch and die when the sheets are precisely located on said receiver means.

18. Apparatus as claimed in claim 17 wherein a plurality of punches and respective opposed dies are positioned at different locations with respect to said receiver means, said operating means further comprising means for operating the punches simultaneously.

19. A method of positioning an element with a marking means thereon at a precise location, said method comprising holding a reference element with marking means thereon on a support, aiming a camera at said marking means on the reference element, displaying the image produced by the camera on a screen, producing a reticle on said screen, adjusting the position of the reticle on said screen to align with the image of said marking means on said screen, locking the position of said camera and said reticle, removing the reference element, placing the element to be precisely located onto said support and moving said support to align the marking means on said element as it appears on said screen with the reticle on said screen and forming holes in the precisely located element after it has been positioned on said support.

20. A method as claimed in claim 19 wherein the holes are formed by a mechanical punching operation.

21. A method as claimed in claim 19 wherein the reticle is produced on the screen electronically and the adjustment of the position of the reticle on the screen is also effected electronically.

22. A method as claimed in claim 19 wherein the holes which are formed in the sheet are respective pairs of elongated holes aligned along respective X and Y axes.