Control circuit for current to pressure converter

• US 4,481,967 A
• Filed: 02/25/1982
• Issued: 11/13/1984
• Est. Priority Date: 11/15/1979
• Status: Expired due to Term

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Frick, Roger L.
• Primary Examiner(s): Schwadron, Martin P.
• Assistant Examiner(s): Rivell, John A.
• Application Number:
  US06/352,312
• Time in Patent Office: 992 Days
• Field of Search: 137/84, 137/85, 137/625.04, 137/625.06, 137/486, 137/487.5
• US Class Current: 137/85
• CPC Class Codes: G05D 16/2013 using throttling means as controlling means
• CPC Class Codes: Y10T 137/2409 With counter-balancing pressure feedback to the modulating device
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve

Abstract

A current-to-pressure converter receives an electrical input signal, such as a DC current, which is a function of a sensed parameter and which is indicative of a desired output pressure. An electrical-to-pressure transducer provides an output fluid pressure as a function of an electrical control signal. A function of the output pressure is sensed by a sensor which provides an electrical feedback signal which is a function of such pressure. The feedback signal is compared to a command signal derived from the electrical input signal. When a change in the sensed parameter occurs, the electrical input signal changes, which in turn results in a change in the command signal. The electrical control signal changes, thereby changing the output pressure until the feedback signal has changed sufficiently to return the command signal and feedback signal to a balanced state.

Claims

1. A two wire DC electrical control apparatus for providing an output fluid pressure at an output which is a function of a magnitude of a variable input DC current, and which is energized solely by the variable input DC current the apparatus comprising:

first and second terminals adapted to be connected in a circuit through which the variable input DC current flows, and wherein the control apparatus is energized solely by the variable input DC current flowing between the first and second terminals;

first and second conductors connected to the first and second terminals, respectively;

voltage regulating means connected between the first and second conductors for deriving from the variable input DC current a regulated DC voltage;

means for providing a DC electrical command signal having a magnitude which is a function of the magnitude of the variable input DC current and the regulated DC voltage;

means for providing the output fluid pressure at the output as a function of a magnitude of a DC electrical control signal;

means powered by the regulated DC voltage for providing the DC control signal with a magnitude which is a function of the magnitude of a DC command signal and a magnitude of a DC feedback signal, wherein the means for providing the DC control signal adjusts the magnitude of the DC control signal when the magnitudes of the DC command signal and the DC feedback signal do not have a predetermined relationship, and causes the magnitude of the DC control signal to remain constant when the magnitudes of the DC command signal and the DC feedback signal have the predetermined relationship; and

pressure transducer means powered by the regulated DC voltage and being connected directly to the output fluid pressure at the output and electrically coupled to the means for providing the DC control signal for providing the DC electrical feedback signal with a magnitude which is a function of the output fluid pressure and the regulated DC voltage.

2. The control apparatus of claim 1 wherein the means for providing the output fluid pressure comprises:

a nozzle;

means for providing fluid pressure to the nozzle;

an electrically controllable flapper element having one end proximate the nozzle and being movable as a function of the DC control signal, wherein the position of the flapper element is a function of the magnitude of the DC control signal and determines an amount of fluid escaping from the nozzle; and

means connected between the nozzle and the output for providing the output fluid pressure as a function of the amount of fluid escaping from the nozzle.

3. The apparatus of claim 2 wherein the flapper element is a piezoelectric bimorph which bends as a function of magnitude of a DC drive voltage and further comprising DC-to-DC converter means for converting the DC electrical control signal to the DC drive voltage which is greater in magnitude and proportional to the DC control signal.

4. The control apparatus of claim 1 wherein the pressure transducer means comprises a piezoresistive sensor bridge having first, second, third and fourth bridge terminals.

5. The control apparatus of claim 4 and further comprising:

temperature compensation means connected in a series current path with the first and second bridge terminals for compensating for variations in electrical output of the piezoresistive sensor bridge due to temperature variation.

6. The control apparatus of claim 4 and further comprising:

gain compensation means connected in the series current path with the first and second bridge terminals for compensating for variations in the electrical output of the piezoresistive sensor bridge due to variation in the variable input DC current.

7. The control apparatus of claim 4 and further comprising:

means connected to the fourth bridge terminal for providing the DC feedback signal; and

wherein the means for providing a DC command signal is connected to the third bridge terminal.

8. The control apparatus of claim 7 and further comprising span adjusting means connected between the first terminal and the first conductor.

9. The control apparatus of claim 8 wherein the means for providing a DC command signal is connected between the third bridge terminal and the span adjusting means.

10. The control apparatus of claim 9 and further comprising means connected between the fourth bridge terminal and the first conductor for providing the DC feedback signal.

11. The control apparatus of claim 10 and further comprising:

zero adjust means connected in series with the means for providing the DC feedback signal between the first conductor and the fourth bridge terminal.

12. A signal converting unit intended to be incorporated in a pneumatic control system and used to convert a DC current which varies in magnitude within a predetermined range and which is received at the input of the unit into a pneumatic signal which is emitted at the output of the unit and the value of which should be a linear function of the magnitude of the DC current, the unit being energized solely by the DC current, the unit comprising:

a tongue-shaped piezoelectric element which is loaded with a variable DC drive voltage having a magnitude which depends on the magnitude of the DC current so that the element carries out a lateral bending movement which varies with the magnitude of the variable DC drive voltage, a pneumatic line with a chamber which is supplied with compressed air via a throttle and from which the compressed air is conducted through a nozzle located near to one side of the piezoelectric element so that the air present in the chamber is regulated by the piezoelectric element as a function of the variable DC drive voltage, an outlet line leading from the chamber for transmitting to the control system the regulated air pressure as the pneumatic signal, voltage regulating means for deriving a regulated DC voltage from the DC current which does not vary despite variations in the magnitude of the DC current within the predetermined range, a pressure transducer powered by the regulated DC voltage and connected to the outlet line for providing an electrical DC feedback signal corresponding to the regulated air pressure, means for producing a DC command signal which is a function of the magnitude of the DC current, a circuit which receives both the DC command signal and the electrical DC feedback signal, and which has a device for forming a difference signal by comparing the two signals, a device for integrating the difference signal and a DC-to-DC converter for thereafter producing from the integrated difference signal the variable DC drive voltage with which the piezoelectric element is loaded, the magnitude of the variable DC drive voltage being greater than and proportional to a magnitude of the integrated difference signal, the pneumatic signal to the control system accurately following the magnitude of the DC current.

13. A two wire DC electrical control apparatus for providing an output fluid pressure at an output which is a function of a magnitude of a variable input DC current, and which is energized solely by the variable input DC current the apparatus comprising:

first and second terminals adapted to be connected in a circuit through which the variable input DC current flows, and wherein the control apparatus is energized solely by the variable input DC current;

voltage regulating means connected in a circuit between the first and second terminals for deriving a regulated DC voltage from the variable input DC current;

means for providing a DC command voltage which is a function of the magnitude of the variable input DC current;

a nozzle;

means for providing fluid pressure to the nozzle;

an electrically controllable piezoelectric flapper element having one end proximate the nozzle and being movable in response to a DC drive voltage wherein the position of the flapper element is a function of a magnitude of the DC drive voltage and determines an amount of fluid escaping from the nozzle;

means connected to the nozzle and the output for providing the output fluid pressure as a function of the amount of fluid escaping from the nozzle;

a piezoresistive sensor bridge pressure transducer powered by the regulated DC voltage and connected directly to the output fluid pressure at the output for providing a DC feedback voltage having a magnitude which is a function of the output fluid pressure and the regulated DC voltage;

means for providing a DC control voltage with a magnitude which is a function of the DC command voltage and the DC feedback voltage, wherein the means for providing the DC control voltage adjusts the magnitude of the DC control voltage when the DC command voltage and the DC feedback voltage do not have a predetermined relationship, and causes the magnitude of the DC control voltage to remain constant when the DC control voltage and the DC feedback voltage have the predetermined relationship; and

DC-to-DC converter means for converting the DC control control voltage to the DC drive voltage, the magnitude of the DC drive voltage being greater than and proportional to the magnitude of the DC control voltage.

14. The control apparatus of claim 13 and further comprising:

temperature compensation means connected in circuit with the piezoresistive sensor bridge for compensating for variations in electrical output of the piezoresistive sensor bridge due to temperature variation;

span adjusting means connected in circuit with the piezoresistive bridge for adjusting span of the control apparatus; and

zero adjust means connected in circuit with the piezoresistive sensor bridge for adjusting a zero point of the control apparatus.