Controlling solubility of lithium salts in liquid sulfur dioxide

• US 4,482,616 A
• Filed: 06/27/1983
• Issued: 11/13/1984
• Est. Priority Date: 06/27/1983
• Status: Expired due to Fees

• Current Assignee: Standard Oil Company (BP PLC)
• Original Assignee: Standard Oil Company (BP PLC)
• Inventors: Connolly, John F., Thrash, Robert J.
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US06/508,524
• Time in Patent Office: 505 Days
• Field of Search: 429/101, 429/105, 429/188, 429/189, 429/194, 429/197, 429/199, 429/201, 429/212, 429/46
• US Class Current: 429/101
• CPC Class Codes: H01M 10/0563 Liquid materials, e.g. for Li-SOCl2 cells
• CPC Class Codes: H01M 4/661 Metal or alloys, e.g. alloy coatings H01M4/669 take precedence
• CPC Class Codes: H01M 4/663 containing carbon or carbonaceous materials as conductive part, e.g. graphite, carbon fibres
• CPC Class Codes: H01M 4/664 Ceramic materials
• CPC Class Codes: H01M 4/669 Steels
• CPC Class Codes: H01M 6/14 Cells with non-aqueous electrolyte
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The solubility of lithium salts in sulfur dioxide-based solvent systems is enhanced and controlled by the presence of a salt which contains a cation selected from the group consisting of metal cation complexes, quaternary ammonium cations and organic phosphonium cations.

Claims

1. A method for modifying the solubility of a lithium salt in a non-aqueous solvent system which comprises dissolving said lithium salt and a solubility modifying additive in the solvent system, wherein said solvent system comprises a major portion of sulfur dioxide, the amount of said lithium salt is in excess of the amount which is soluble in the solvent system in the absence of said solubility modifying additive, the amount of said solubility modifying additive is effective to increase the solubility of the lithium salt, and said solubility modifying additive comprises a salt which contains at least one cation selected from the group consisting of metal cation complexes, quaternary ammonium cations and organic phosphonium cations.

2. The method as set forth in claim 1 wherein the amount of said lithium salt is effective to substantially saturate the solvent system in the presence of said solubility modifying additive.

3. The method as set forth in claim 1 wherein the amount of said solubility modifying additive is effective to at least double the solubility of said lithium salt.

4. The method as set forth in claim 1 wherein said solvent system is substantially pure sulfur dioxide.

5. The method as set forth in claim 1 wherein said solubility modifying additive has a solubility in said solvent system at the temperature and pressure of use of at least about 0.1 equivalent per liter.

6. The method as set forth in claim 1 wherein said lithium salt and said solubility modifying additive contain a common anion.

7. The method as set forth in claim 1 wherein said cation is selected from the group consisting of Mn(2,2'"'"'-dipyridyl)₃⁺⁺ and Mn(1,10-phenanthroline)₃⁺⁺.

8. The method as set forth in claim 1 wherein said solubility modifying additive is a quaternary ammonium salt of the formula:

##STR3## wherein R¹, R², R³ and R⁴ are independently selected from the group consisting of hydrocarbyl groups of from 1 to 20 carbon atoms, and X^- is selected from the group consisting of perchlorate, tetrafluoroborate, hexafluorophosphate, dithionite, sulfate, phosphate, chloride, bromide, iodide and fluoride.

9. The method as set forth in claim 8 wherein R¹, R², R³ and R⁴ are independently selected from the group consisting of alkyl groups of from 1 to 10 carbon atoms, and X^- is selected from the group consisting of perchlorate, tetrafluoroborate, hexafluorophosphate, dithionite and sulfate.

10. The method as set forth in claim 1 wherein said solubility modifying additive is a phosphonium salt of the formula:

##STR4## wherein R¹, R², R³ and R⁴ are independently selected from the group consisting of hydrocarbyl groups containing from 1 to 20 carbon atoms, and X^- is selected from the group consisting of perchlorate, tetrafluoroborate, hexafluorophosphate, dithionite, sulfate, phosphate, chloride, bromide, iodide and fluoride.

11. The method as set forth in claim 1 wherein said lithium salt is selected from the group consisting of lithium perchlorate, lithium dithionite, lithium sulfate, lithium tetrafluoroborate, and lithium hexafluorophosphate.

12. The composition prepared by the process which comprises dissolving a lithium salt and a solubility modifying additive in a non-aqueous solvent system, wherein said solvent system comprises a major portion of sulfur dioxide, the amount of said lithium salt is in excess of the amount which is soluble in the solvent system in the absence of said solubility modifying additive, the amount of said solubility modifying additive is effective to increase the solubility of the lithium salt, and said solubility modifying additive comprises a salt which contains at least one cation selected from the group consisting of metal cation complexes, quaternary ammonium cations and organic phosphonium cations.

13. The composition as set forth in claim 12 wherein the amount of said lithium salt is effective to substantially saturate the solvent system in the presence of said solubility modifying additive.

14. The composition as set forth in claim 12 wherein the amount of said solubility modifying additive is effective to at least double the solubility of said lithium salt.

15. The composition as set forth in claim 12 wherein said solvent system is substantially pure sulfur dioxide.

16. The composition as set forth in claim 12 wherein said cation is selected from the group consisting of Mn(2,2'"'"'-dipyridyl)₃⁺⁺ and Mn(1,10-phenanthroline)₃⁺⁺.

17. The composition as set forth in claim 12 wherein said solubility modifying additive is a quaternary ammonium salt of the formula:

##STR5## wherein R¹, R², R³ and R⁴ are independently selected from the group consisting of hydrocarbyl groups of from 1 to 20 carbon atoms, and X^- is selected from the group consisting of perchlorate, tetrafluoroborate, hexafluorophosphate, dithionite, sulfate, phosphate, chloride, bromide, iodide and fluoride.

18. The composition as set forth in claim 12 wherein said solubility modifying additive is a phosphonium salt of the formula:

##STR6## wherein R¹, R², R³ and R⁴ are independently selected from the group consisting of hydrocarbyl groups containing from 1 to 20 carbon atoms, and X^- is selected from the group consisting of perchlorate, tetrafluoroborate, hexafluorophosphate, dithionite, sulfate, phosphate, chloride, bromide, iodide and fluoride.

19. The composition as set forth in claim 12 wherein said lithium salt is selected from the group consisting of lithium perchlorate, lithium dithionite, lithium tetrafluoroborate, and lithium hexafluorophosphate.

20. An electrochemical cell comprising:

(a) a lithium anode;

(b) a positive electrode current collector; and

(c) an electrolyte which comprises the composition of claim 12.