High efficiency, light weight audio amplifier and power supply

• US 4,484,150 A
• Filed: 09/01/1982
• Issued: 11/20/1984
• Est. Priority Date: 06/27/1980
• Status: Expired due to Term

• Current Assignee: Carver Technology Development Incorporated
• Original Assignee: Carver Technology Development Incorporated
• Inventors: Carver, Robert W.
• Primary Examiner(s): Mullins, James B.
• Application Number:
  US06/413,876
• Time in Patent Office: 811 Days
• Field of Search: 330/265, 330/268, 330/273, 330/274, 330/296, 330/297, 330/298, 330/295, 330/207 P, 363/86
• US Class Current: 330/297
• CPC Class Codes: H03F 1/0244 Stepped control

Abstract

The present invention comprises an amplifier circuit (2, 1100, 1500, 1600) and transformer based power supply (24, 500, 700, 1710) wherein greater efficiency is achieved by using the input signal characteristics to control various aspects of the circuit operation. The transformer primary winding (8, 500a, 700a, 1710a) is energized by a pulsed power supply (6, 502, 702, 1702) which is duty cycle modulated in response to the signal being amplified. One embodiment of the amplifier employs output transistors (Q1101, Q1103, Q1105, Q1107, Q1109, Q1111) connected to respective stepped voltage levels. Amplifier control circuitry (1126, 1130, 1138, 1140) acts in relation to the input signal amplitude to more evenly distribute the voltage drop across the interconnected transistors (Q1101, Q1103, Q1105, Q1107, Q1111), thus reducing amplifier power requirements and minimizing distortion in the amplifier output. In another embodiment, a stereo amplifier constructed in accordance with the present invention contains a network (1602) for inverting the audio signals received by a first amplifier input channel (1600). The inverted signals are thereafter processed in out-of-phase relationship to the signals in the second amplifier input channel (1500) to more efficiently utilize the power supply. In yet another embodiment, the power supply (1710) itself is constructed with a number of fault detecting circuits which sense fault conditions in either the power supply or the amplifier and shut the power off accordingly.

Claims

1. An apparatus for amplifying an audio signal having an amplitude which varies at an audio frequency, said apparatus comprising

(a) audio amplifier means for amplifying the audio frequency amplitude variations of the audio signal to produce an output signal corresponding to the audio signal, said amplifier means including an audio signal receiving means for receiving the audio signal and a power receiving means for receiving electrical energy for producing the output signal;

(b) power supply means for supplying power to said amplifier means, said power supply means adapted to be connected with a source of commercially available, sinusoidally varying supply voltage having a constant frequency within the audio range, a transformer having a primary winding and a secondary winding, said secondary winding being operatively connected to said power receiving means of said amplifier means, said primary winding being adapted to be connected to said source;

(c) power control means to cause variable amounts of electrical energy to be transmitted to the primary winding of the transformer to induce corresponding variable electrical energy in said secondary winding, said power control means including switch means connected between said source and said primary winding for operating in a conductive state in response to a control signal for a selected portion of each cycle of said sinusoidally varying supply voltage to cause said selected portion of said sinusoidally varying supply voltage to be applied across said primary winding only when said switch means is in said conductive state; and

(d) control signal generating means responsive to the time varying amplitude of the audio signal to generate said control signal for said power control means to control the period of conduction of said switch means during each cycle of said sinusoidally varying supply voltage in correspondence with the time varying amplitude of the audio signal to minimize the time portion of each cycle of sinusoidally varying supply voltage during which idling currents pass through said primary winding.

2. Apparatus as defined in claim 1, wherein said switch means include a solid state switch connected between said source and said primary winding, said solid state switch being responsive to said control signal to become conductive, said control signal generating means supplying variable control signals to said solid state switch at variable times during each cycle of said sinusoidally varying supply voltage to cause said solid state switch to begin conduction at varying times dependent upon the time varying amplitude of the audio signal.

3. Apparatus as defined in claim 2, wherein said power control means further includes means responsive to a cut off control signal for cutting off flow of current to said primary winding, said control signal generating means including means for producing a cut off control signal in a manner to permit sufficient current to flow through said primary winding to allow power of a magnitude which varies over time in relationship to the time varying characteristics of the audio signal while simultaneously minimizing the flow of idling currents through said primary winding.

4. Apparatus as defined in claim 2, wherein said control signal generating means includes a control link for transmitting an electrical signal representative of the voltage level produced by said secondary winding to said power control means for causing the control signal to respond to variations in the output voltage produced by said power supply means.

5. Apparatus as defined in claim 4, wherein said control link includes an electro-optical link for preventing transfer of substantial electrical energy between said primary and second windings over said control link.

6. Apparatus as defined in claim 2, further including fault condition sensing means for sensing faulty operation of said audio amplifier means to produce a fault signal, said control signal generating means including fault response means connected with said fault condition sensing means to cause said variable control signal to reduce the conductive duty cycle of said solid state switch.

7. Apparatus as defined in claim 1, further including audio signal filter means for generating an audio tracking signal representative of low frequency variations in the audio signal, said control signal generating means including audio signal responsive means to cause said power control means to modulate the power of pulses transferred to said primary winding in response to low frequency variations in the amplitude of the audio signal.

8. Apparatus as defined in claim 1, wherein said audio amplifier means includes first and second transistors having series connected emitter-collector circuits, said first transistor having a base electrode arranged to receive the audio signal and an emitter arranged to produce at least a portion of the output signal of said audio amplifier means, and wherein said power supply means includes first voltage means for providing a source of voltage at a first level to the connection between said first and second transistor and second voltage means for providing a source of voltage at a second level higher than said first level to the emitter-collector circuit of said second transistor;

and transistor control means for holding said second transistor in a non-conductive state when the amplitude of said audio signal is below a first predetermined level and for causing said second transistor to conduct when the amplitude of said audio signal is above said first predetermined level.

9. Apparatus as defined in claim 8, wherein said transistor control means causes said first predetermined level to be equal to said first level and wherein said transistor control means further causes said first and second transistors to substantially equally bear the total voltage drop across said first and second transistors when the amplitude of said audio signal is above said predetermined level.

10. Apparatus as defined in claim 8, wherein said power supply means includes a third voltage means for providing a source of voltage at a third level higher than said second level and wherein said audio amplifier means includes a third transistor having an emitter connected with said first and second transistors, and a collector connected with said third voltage means and further including second transistor control means connected with the base of said third transistor for holding said third transistor in a non-conductive state when the amplitude of said audio signal is below a second predetermined level which is above said first predetermined level and for controlling the amplification of said third transistor to cause said first and third transistors to each bear a substantial portion of the total voltage drop across said first and third transistors when the amplitude of said audio signal is above said second predetermined level.

11. Apparatus as defined in claim 10, wherein the emitter of said third transistor is connected to the collector of said first transistor and wherein said audio amplifier means includes a diode connected between said first and second transistors to isolate said second transistor from said first transistor when said third transistor is conductive.

12. Apparatus as defined in claim 10, wherein the emitter of said third transistor is connected to the collector of said second transistor and said first and second transistor control means operates to cause said first, second and third transistors to equally share the voltage drop thereacross when said third transistor is conductive and wherein said audio amplifier means includes a pair of diodes between the collectors of said first and second transistors and said first and second voltage means, respectively, said diodes being arranged to isolate said first and second voltage sources when said third transistor is conductive.

13. Apparatus as recited in claim 1, wherein said control signal generating means causes said switch means to be conductive during a latter portion of each voltage half cycle from the source of sinusoidally varying supply voltage.

14. Apparatus as recited in claim 13, further including rectifying means operatively connected with the source of sinusoidally varying supply voltage and the primary winding to cause only positive current pulses to be directed to said primary winding, said switch means comprising voltage responsive switch means which becomes conductive at a predetermined voltage level of said supply voltage.

15. Apparatus as recited in claim 14, wherein said switch means comprises a silicon controlled rectifier connected in series between said power input terminal means and the primary winding of the transformer.

16. Apparatus as recited in claim 13, wherein said source of sinusoidally varying supply voltage is connected to the primary winding to cause alternating current to be delivered to said primary winding, said switch means being voltage responsive switch means to cause the switch means to be conductive at predetermined voltage levels during latter portions of each half cycle of said supply voltage.

17. Apparatus as recited in claim 16, wherein said switch means comprises a triac connected in series with said primary winding.

18. Apparatus as defined in claim 1, wherein said transformer has a secondary to primary turns ratio of below 1.0 with a primary inductance above 30 microhenries and a coil wire gauge diameter above no. 18.

19. Apparatus as defined in claim 1 wherein said audio signal includes first and second stereophonic signals in which the amplitude excursions tend to be in phase, and wherein said power supply means includes first voltage supply means connected with said secondary winding for supplying a voltage having one polarity and a second voltage supply means for supplying a voltage having a polarity opposite of the voltage supplied by said first voltage supply means, and wherein said audio amplifier means includes

(a) a first channel amplifying means for amplifying the first stereophonic signal, said first amplifying means including a Class B amplifier connected with said first and second voltage supply means for drawing power from said first voltage supply means when the amplitude excursions of the first stereophonic signal is of one polarity and for drawing power from said second voltage supply means when the amplitude excursions of the first stereophonic signal is of a second polarity;

(b) a second channel amplifying means for amplifying the second stereophonic signal, said second amplifying means including a Class B amplifier connected with said first and second voltage supply means for drawing power from said first voltage supply means when the amplitude excursions of the second stereophonic signal is of one polarity and for drawing power from said second voltage supply means when the amplitude excursions of the second stereophonic signal is of a second polarity;

(c) polarity inversion means for inverting the polarity of one of the stereophonic signals to decrease the amount of time during which said first and second amplifying means draw power simultaneously from said first and second voltage supply means when said stereophonic signals are being simultaneously amplified.

20. Apparatus as defined in claim 1, wherein said power supply means includes charge storage means connected with said secondary winding and said power receiving means of said amplifier for storing electrical energy generated in said secondary winding and further wherein said control signal generating means includes a feedback means connected to said charge storage means and said control signal generating means for causing the charge potential stored in said charge storage means to be held substantially constant by varying the period of conduction of said switch means during each cycle of said sinusoidally varying supply voltage.