Vacuum heat insulator

• US 4,486,482 A
• Filed: 06/15/1983
• Issued: 12/04/1984
• Est. Priority Date: 06/15/1983
• Status: Expired due to Fees

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Kobayashi, Nobuyuki, Watanabe, Yukio, Shibata, Katuo, Abe, Yoritsune
• Primary Examiner(s): Thibodeau, Paul J.
• Application Number:
  US06/504,450
• Time in Patent Office: 538 Days
• Field of Search: 428/75, 428/69, 428/74, 428/213, 428/920, 428/76, 55/387, 417/48
• US Class Current: 428/69
• CPC Class Codes: E04B 1/803 with vacuum spaces included in the slab
• CPC Class Codes: F16L 59/065 using vacuum F16L59/075 takes precedence
• CPC Class Codes: Y02A 30/242 Slab shaped vacuum insulation
• CPC Class Codes: Y02B 80/10 Insulation, e.g. vacuum or aerogel insulation
• CPC Class Codes: Y10S 428/92 Fire or heat protection feature
• CPC Class Codes: Y10T 428/231 Filled with gas other than air; or under vacuum
• CPC Class Codes: Y10T 428/237 Noninterengaged fibered material encased [e.g., mat, batt, etc.]
• CPC Class Codes: Y10T 428/238 Metal cover or casing
• CPC Class Codes: Y10T 428/239 Complete cover or casing
• CPC Class Codes: Y10T 428/2495 Thickness [relative or absolute]

Abstract

A vacuum heat insulator comprises compressed glass fibers, a planar thin metal plate and a drawn metal plate. A receptacle is air-tightly formed of the planar thin plate and the drawn metal plate. The glass fibers are encased in the receptacle under a vacuum condition. A small amount of the glass fibers is penetrated thereinto in a direction perpendicular to the heat transfer direction of the insulator by inserting needles having hook portions into the glass fibers whereby the compressed glass fibers are kept under a vacuum condition at a high density without any remarkable deformation.

Claims

1. A vacuum heat insulator comprising a receptacle defined by thin metal plates each having a flat portion providing opposing walls of the receptacle and a stack of glass fibers contained in said receptacle, the majority of the fibers of said stack being arranged at random in a direction parallel to said walls and perpendicular to a heat transfer direction and said receptacle being adapted to be sealed to place the interior thereof in a vacuum condition;

some of the glass fibers of said glass fiber stack having been penetrated thereinto as penetration glass fibers that extend in said heat transfer direction while said glass fiber stack is maintained in a compressed condition to provide a glass fiber stack of high density held together by said penetration glass fibers whereby, upon application of the vacuum condition to said receptacle, the opposing walls are deformed inwardly and are supported by said glass fiber stack.

2. A vacuum heat insulator according to claim 1, wherein said penetration glass fibers penetrate into said stack of glass fibers from opposite sides to provide loops of the penetration fibers on the opposite sides of said stack.

3. A vacuum heat insulator according to claim 1, wherein said receptacle is defined by a drawn thin metal plate and a planar sheet metal plate, and wherein a thickness of said planar sheet metal plate is smaller than that of said drawn thin metal plate.

4. A vacuum heat insulator according to claim 1, wherein said metal plates are made of an alloy selected from the group consisting of iron mixed with nickel, iron mixed with chrome, and iron mixed with nickel and chrome.

5. A vacuum heat insulator according to claim 1, wherein said glass fibers do not contain additives including hardening agent and adhesives.

6. A vacuum heat insulator according to claim 1, wherein said glass fibers are, prior to being placed in said stack, cut into a predetermined length.

7. A vacuum heat insulator according to claim 1, wherein said vacuum heat insulator further comprising a getter for absorbing gas disposed within said receptacle.