Pushbutton switch assembly

• US 4,486,637 A
• Filed: 07/02/1982
• Issued: 12/04/1984
• Est. Priority Date: 06/28/1982
• Status: Expired due to Fees

• Current Assignee: Northern Telecom Limited (Nortel Networks Corporation)
• Original Assignee: Northern Telecom Limited (Nortel Networks Corporation)
• Inventors: Chu, Pak J.
• Primary Examiner(s): Marcus, Stephen
• Assistant Examiner(s): Cusick, Ernest G.
• Application Number:
  US06/394,495
• Time in Patent Office: 886 Days
• Field of Search: 200/340, 200/339, 200/335, 200/302, 200/293, 200/159 A, 200/159 B, 200/5 A, 200/292, 200/5 E, 200/5 B, 200/6 R, 84/423, 235/145 R
• US Class Current: 200/517
• CPC Class Codes: H01H 13/705 characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
• CPC Class Codes: H01H 2205/032 Several contacts formed in one plate or layer
• CPC Class Codes: H01H 2215/04 Contact making part moved through contact supporting plane
• CPC Class Codes: H01H 2221/016 Lever; Rocker
• CPC Class Codes: H01H 2221/05 Force concentrator; Actuating dimple
• CPC Class Codes: H01H 2227/028 Key stroke
• CPC Class Codes: H01H 2227/032 Operating force
• CPC Class Codes: H01H 2233/004 One molded part

Abstract

A pushbutton switch assembly, for a keyboard, comprises a plurality of switch units each having at least a pair of superposed switch contacts, one of which is movable by an actuator to make or break contact. Each actuator is a hingedly mounted cantilever having a pushbutton at its free end. When the pushbutton is depressed an intermediate part of the cantilever actuates the movable switch contact. The cantilever is dimensioned so that the operating force needed at the pushbutton is only a fraction of that required to operate the switch contact directly. Also the pushbutton travel is correspondingly longer. Accordingly the assembly may use a relatively stiff, small travel type of switch unit, for example a snap-action spring plate or flexible membrane, yet provide at the pushbutton the "soft" action and long travel preferred by so many users. In order that this can be achieved without sacrificing the compactness desirable in a keyboard array, the distal end of one cantilever actuator is arranged to extend across the hinge axis of the next adjacent actuator. The part of the adjacent actuator proximal the hinge comprises a pair of arms spaced apart so as to accommodate such distal portion, at least when it is depressed.

Claims

1. A pushbutton switch assembly, for a keyboard, comprising:

a base member;

a cover therefor, cooperating with the base member to form a chamber;

a plurality of switch units between the base member and the cover, each switch unit having a pair of superposed switch contacts, one of said pair of switch contacts being movable relative to the other of said pair to make or break contact;

a plurality of actuators housed in said chamber, one actuator for each switch unit, each actuator being in the form of a lever having a proximal part whereby the lever is hingedly mounted for pivotal movement relative to said base member, a distal part including a pushbutton part protruding through a corresponding hole in said cover, and, between said proximal part and said distal part, an intermediate part serving to displace said one of said pair of switch contacts when said pushbutton part is depressed;

wherein said proximal part comprises an open box-like formation formed by an endwall, two sidewalls, and a bottom, such sidewalls being spaced apart along the pivotal axis of said lever, and said distal part comprises a flange projecting from an upper edge of said endwall and away from the hinge axis, the arrangement being such that the flange of one actuator projects across the hinge axis of the adjacent actuator and is accommodated between the sidewalls of such adjacent actuator, at least when the pushbutton part of said one actuator is depressed.

2. A pushbutton switch assembly as claimed in claim 1, wherein said distal portion overlaps a part of said adjacent actuator.

3. A pushbutton switch assembly as claimed in claim 2, wherein the part overlapped by said distal portion comprises said intermediate part serving to displace said one of said pair of switch contacts.

4. A pushbutton switch assembly as claimed in claim 2, wherein said flange of said one of said actuators overlaps and is spaced from said bottom of said adjacent actuator, said part serving to displace the switch contact comprising a protruberance protruding from said bottom.

5. A pushbutton switch assembly as claimed in claim 2, wherein each actuator is hingedly connected to said cover by spigots engaging in bearing recesses.

8. A pushbutton switch assembly as claimed in claim 1 or 6, wherein said one of said pair of switch contacts is carried by a resiliently flexible member overlying a circuit member, said other of said pair of switch contacts comprising a contact area on said circuit member.

9. A pushbutton switch assembly as claimed in claim 8, wherein said resiliently flexible member comprises a spring plate and said circuit member comprises a printed circuit board, the spring plate being supported in proximity to said printed circuit board by an insulating carrier.

6. A pushbutton switch assembly, for a keyboard, comprising:

a base member;

a cover therefor comprising a substantially flat plate;

a plurality of switch units between the cover and the base member, each switch unit having a pair of superposed switch contacts, one of said pair of switch contacts being movable relative to the other of said pair to make or break contact; and

a plurality of actuators, one for each switch unit, each actuator being a discrete part of said plate, segregated for most of its periphery from the remainder of the plate so as to form a lever having a distal part serving as a pushbutton part, a proximal part hingedly connected for pivotal movement of the lever relative to the plane of said plate, and between said proximal part and said distal part, an intermediate part serving to displace said one of said pair of switch contacts when the pushbutton is depressed, said distal part of one of said actuators extending across the hinge axis of an adjacent actuator, said proximal part of said adjacent actuator comprising a pair of arms, said actuator being attached to said remainder of said plate by a pair of flexible hinges, each connecting a respective one of said pair of arms, said arms being spaced apart along the hinge axis and accommodating said distal part of said one actuator therebetween, at least when said distal part is in the depressed position.

7. A pushbutton assembly as claimed in claim 6, wherein each flexible hinge comprises a flexible web.