AC-DC Switching regulator uninterruptible power supply

• US 4,488,057 A
• Filed: 07/15/1983
• Issued: 12/11/1984
• Est. Priority Date: 07/15/1983
• Status: Expired due to Fees

• Current Assignee: OPT Industries, Inc. (TT Electronics PLC)
• Original Assignee: OPT Industries, Inc. (TT Electronics PLC)
• Inventors: Clarke, Patrick W.
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Jennings, Derek
• Application Number:
  US06/513,842
• Time in Patent Office: 515 Days
• Field of Search: 307/44, 307/46, 307/64, 307/66, 307/130, 307/131, 363/21, 363/56, 323/285
• US Class Current: 307/66
• CPC Class Codes: H02J 9/062 for AC powered loads

Abstract

A power supply for a load such as a computer, which is sensitive to power interruptions. A switching regulator is coupled to both the AC power line and a rechargeable battery, and makes automatic transitions between AC operation and battery operation, utilizing a transistor switch and an energy storage transformer coupled to both power sources and to the load. The transistor switch is driven by a variable duty cycle control signal provided by a programmed current feedback circuit responsive to both output voltage and instantaneous switch current. The feedback circuit cuts off the switch each time the peak current through the switch reaches a value corresponding to the desired output voltage--thus improving control loop stability and maintaining a constant peak current through the switch to substantially eliminate ripple. The circuit enables one terminal of the battery to be connected to one terminal of the switching transistor, to minimize noise. A charging circuit recharges the battery whenever the AC power line is operating within normal limits.

Claims

1. An uninterruptible power supply, comprising:

a power transformer having a primary winding adapted to be connected to an AC power source, and a secondary winding;

a first rectifier connected to said secondary winding and having a pair of output terminals;

a switching device having first and second main terminals coupled across the output terminals of said first rectifier, and a control terminal;

control signal generating means operative regardless of the condition of said AC power source for applying periodic control signals to said control terminal of said switching device to alternately render said switching device conductive and nonconductive between said main terminals thereof, the frequency of said control signals being substantially higher than the frequency of said AC power source, said control signals having a variable duty cycle;

a pair of output terminals adapted for connection to a load;

an energy storage transformer having a primary winding and a secondary winding,

one terminal of the primary winding of said energy storage transformer being coupled to said first main terminal of said switching device,

another terminal of the primary winding of said energy storage transformer being adapted to be connected to a DC power source;

a second rectifier and a filter coupled between said secondary winding of said energy storage transformer and said output terminals;

said energy storage transformer transferring energy to said load via the secondary winding thereof, said second rectifier and said filter when said switching device is nonconductive between the main terminals thereof; and

a first capacitor coupled to said primary winding of said energy storage transformer for (i) receiving energy from said AC power source via said power transformer and first rectifier when the voltage of said AC power source is at least equal to a predetermined threshold value, and (ii) receiving energy from said DC power source when the voltage of said AC power source is below said predetermined threshold value,

said first capacitor receiving energy when said switching device is nonconductive and transferring energy to said energy storage transformer when said switching device is conductive.

2. The power supply according to claim 1, wherein said DC power source is a rechargeable battery, further comprising means coupled to said energy storage transformer for charging said battery with energy from said AC power source.

3. The power supply according to claim 1, wherein said DC power source has positive and negative terminals, one of said DC power source terminals being adapted to be connected to a main terminal of said switching device.

4. The power supply according to claim 3, wherein the negative terminal of said DC power source is adapted to be connected to a main terminal of said switching device.

5. The power supply according to claim 1, further comprising a programmed current feedback circuit responsive to the voltage across said output terminals and to the current through said switching device between the main terminals thereof, said current feedback circuit being coupled to said control signal generating means for varying the duty cycle of said control signals to maintain (i) the voltage across said output terminals at a predetermined desired value and (ii) the peak current through said switching device at a preset constant value.

6. The power supply according to claim 5, wherein said current feedback circuit comprises:

a first comparator for providing a first difference signal corresponding to the difference between the voltage across said output terminals and a reference voltage;

a current sensing transformer having a primary winding in series with the main electrodes of said switching device, and a secondary winding;

a second comparator coupled to said first comparator and the secondary winding of said current sensing transformer for providing a duty cycle control signal corresponding to the difference between the current through said switching device and said first difference signal; and

means for coupling said duty cycle control signal to said control signal generating means.

7. The power supply according to claim 1, further comprising a second primary winding on said energy storage transformer, and a second capacitor coupled to said second primary winding, said DC power source and a main electrode of said switching device, for transferring energy from said power sources to said energy storage transformer.

8. An uninterruptible power supply, comprising:

a power transformer having a primary winding adapted to be connected to an AC power source, and a secondary winding;

a DC power source comprising a rechargeable battery;

means for charging said battery with energy from said AC power source;

a first rectifier connected to said secondary winding and having a pair of output terminals;

a switching device having first and second main terminals coupled across the output terminals of said first rectifier, and a control terminal;

control signal generating means operative regardless of the condition of said AC power source for applying periodic control signals to said control terminal of said switching device to alternately render said switching device conductive and nonconductive between said main terminals thereof, the frequency of said control signals being substantially higher than the frequency of said AC power source, said control signals having a variable duty cycle;

a pair of output terminals adapted for connection to a load;

an energy storage transformer having a primary winding and a secondary winding,

one terminal of the primary winding of said energy storage transformer being coupled to said first main terminal of said switching device,

another terminal of the primary winding of said energy storage transformer being adapted to be connected to said DC power source;

a second rectifier and a filter coupled between said secondary winding of said energy storage transformer and said output terminals;

said energy storage transformer transferring energy to said load via the secondary winding thereof, said second rectifier and said filter when said switching device is nonconductive between the main terminals thereof;

a first capacitor coupled to said primary winding of said energy storage transformer for (i) receiving energy from said AC power source via said power transformer and first rectifier when the voltage of said AC power source is at least equal to a predetermined threshold value, and (ii) receiving energy from said DC power source when the voltage of said AC power source is below said predetermined threshold value,

said first capacitor receiving energy when said switching device is nonconductive and transferring energy to said energy storage transformer when said switching device is conductive; and

a programmed current feedback circuit responsive to the voltage across said output terminals and to the current through said switching device between the main terminals thereof, said current feedback circuit being coupled to said control signal generating means for varying the duty cycle of said control signals to maintain (i) the voltage across said output terminals at a predetermined desired value and (ii) the peak current through said switching device at a preset constant value.

9. The power supply according to claim 8, wherein said battery has positive and negative terminals, one of said battery terminals being adapted to be connected to a main terminal of said switching device.

10. The power supply according to claim 9, wherein the negative terminal of said battery is adapted to be connected to a main terminal of said switching device.

11. The power supply according to claim 8, further comprising a second primary winding on said energy storage transformer, and a second capacitor coupled to said second primary winding, said DC power source and a main electrode of said switching device, for transferring energy from said power sources to said energy storage transformer.

12. An uninterruptible power supply, comprising:

a power transformer having a primary winding adapted to be connected to an AC power source, and a secondary winding;

a DC power source;

a first rectifier connected to said secondary winding and having a pair of output terminals;

a switching device having first and second main terminals coupled across the output terminals of said first rectifier, and a control terminal;

control signal generating means operative regardless of the condition of said AC power source for applying periodic control signals to said control terminal of said switching device to alternately render said switching device conductive and nonconductive between said main terminals thereof, the frequency of said control signals being substantially higher than the frequency of said AC power source, said control signals having a variable duty cycle;

a pair of output terminals adapted for connection to a load; and

an energy storage transformer having a primary winding and a secondary winding,

the primary winding of said energy storage transformer being coupled to said first main terminal of said switching device and being adapted to be connected to said DC power source,

the secondary winding of said energy storage transformer being coupled to said output terminals,

said energy storage transformer (i) receiving energy from said AC power source via said power transformer and first rectifier when the voltage of said AC power source is at least equal to a predetermined threshold value, and (ii) receiving energy from said DC power source when the voltage of said AC power source is below said predetermined threshold value.

13. The power supply according to claim 12, further comprising a programmed current feedback circuit responsive to the voltage across said output terminals and to the current through said switching device between the main terminals thereof, said current feedback circuit being coupled to said control signal generating means for varying the duty cycle of said control signals to maintain (i) the voltage across said output terminals at a predetermined desired value and (ii) the peak current through said switching device at a preset constant value.

14. The power supply according to claim 13, wherein said current feedback circuit comprises:

a first comparator for providing a first difference signal corresponding to the difference between the voltage across said output terminals and a reference voltage;

a current sensing transformer having a primary winding in series with the main electrodes of said switching device, and a secondary winding;

a second comparator coupled to said first comparator and the secondary winding of said current sensing transformer for providing a duty cycle control signal corresponding to the difference between the current through said switching device and said first difference signal; and

means for coupling said duty cycle control signal to said control signal generating means.

15. An uninterruptible power supply, comprising:

inductive means for coupling power from an AC power source;

a rectifier coupled to said inductive means;

a switching device having first and second main terminals coupled to said rectifier, and a control terminal;

control signal generating means for applying periodic control signals to said control terminal of said switching device to alternately render said switching device conductive and non-conductive between said main terminals thereof, said control signals having a variable duty cycle;

a pair of output terminals adapted for connection to a load; and

an energy storage transformer having a primary winding and a secondary winding,

said primary winding being coupled to said first main terminal of said switching device and being adapted to be coupled to a non-periodic power source,

said secondary winding being coupled to said output terminals,

said energy storage transformer (i) receiving energy from said AC power source via said inductive means when the voltage of said AC power source is at least equal to a predetermined threshold value, and (ii) receiving energy from said non-periodic power source when the voltage of said AC power source is below said predetermined threshold value.

16. The power supply according to claim 15, further comprising a programmed current feedback circuit responsive to the voltage across said output terminals and to the current through said switching device between the main terminals thereof, said current feedback circuit being coupled to said control signal generating means for varying the duty cycle of said control signals to maintain (i) the voltage across said output terminals at a predetermined desired value and (ii) the peak current through said switching device at a preset constant value.

17. The power supply according to claim 16, wherein said current feedback circuit comprises:

a first comparator for providing a first difference signal corresponding to the difference between the voltage across said output terminals and a reference voltage;

a current sensing transformer having a primary winding in series with the main electrodes of said switching device, and a secondary winding;

a second comparator coupled to said first comparator and the secondary winding of said current sensing transformer for providing a duty cycle control signal corresponding to the difference between the current through said switching device and said first difference signal; and

means for coupling said duty cycle control signal to said control signal generating means.