Sorting apparatus

• US 4,488,610 A
• Filed: 05/17/1982
• Issued: 12/18/1984
• Est. Priority Date: 05/17/1982
• Status: Expired due to Fees

• Current Assignee: Data-Pac Mailing Systems Corporation Rochester NY Any Corporation
• Original Assignee: Data-Pac Mailing Systems Corporation
• Inventors: Yankloski, Richard A.
• Primary Examiner(s): Reeves, Robert B.
• Assistant Examiner(s): Wacyra, Edward M.
• Application Number:
  US06/378,653
• Time in Patent Office: 946 Days
• Field of Search: 209/559, 209/560, 209/563, 209/564, 209/592-595, 209/655, 209/698, 209/900, 209/933, 198/365, 198/366, 198/370, 198/704, 177/4, 177/25, 177/50, 101/2
• US Class Current: 177/4
• CPC Class Codes: B07C 3/04 Drum-type sorting machines or having circularly arranged sorting compartments
• CPC Class Codes: B65H 2408/11 Sorters or machines for sorting articles
• CPC Class Codes: B65H 29/26 by dropping the articles
• CPC Class Codes: G01G 19/005 with electric or electronic computing means
• CPC Class Codes: G01G 23/38 Recording and/or coding devices specially adapted for weighing apparatus computers per se G06; disc converters in general G08C
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail

Abstract

Mail sorting apparatus feeds mail items past a printing postage meter into a hopper from which the items are dropped successively into sorting bins which revolve along a circular path. Collection bins, also disposed along the circular path below the sorting bins, for different categories of mail are open at the top to receive the mail from the sorting bins. When a sorting bin carrying a mail item revolves to a position where it is in alignment with the collection bin for that item, the sorting bin is opened and the item dropped into its collection bin. The size of the item is measured at an input station. The opening of the sorting bin is carried out under computer control in response to data entered at the input station. The postage meter is movable mounted and located in response to the size of the item so that the postal indicia are printed in the proper location on the item in the course of feeding thereof into the hopper.

Claims

1. Mail sorting apparatus which comprises a plurality of collection bins each for a different category of mail item, said collection bins being spaced from each other along a closed path, a plurality of sorting bins moveable along said path, said sorting bins being disposed vertically above said collection bins, means for feeding said mail items separately into successive ones of said sorting bins, each of said sorting bins carrying an individual item of mail which can be of random category in successive ones of said sorting bins, means operative upon movement of each of said sorting bins into vertical alignment with the ones of said collection bins for the category of mail items therein for enabling said items to drop into said collection bins thereby to sort said mail items by category in said collection bins, a loading station past which said sorting bins move, a hopper at said station spaced vertically above a path of said sorting bins, said feeding means including means for feeding said items into said hopper one at a time, and means operated when said sorting bins move into alignment with said hopper at said station for enabling the mail item in said hopper to drop into the one of said sorting bins at said station.

2. The apparatus according to claim 1 wherein said closed path is circular such that the sorting bins revolve around said circular path over said collection bins, said collection bins and sorting bins being spaced along said path such that only one of said sorting bins is in vertical alignment with one of said collection bins to drop one of said mail items therein.

3. The apparatus according to claim 2 wherein said collection bins are stationary.

4. Mail sorting apparatus which comprises a plurality of collection bins each for a different category of mail item, said collection bins being spaced from each other along a closed path, a plurality of sorting bins moveable along said path, said sorting bins being disposed vertically above said collection bins, means for feeding said mail items separately into successive ones of said sorting bins, each of said sorting bins carrying an individual item of mail which can be of random category in successive ones of said sorting bins, means operative upon movement of each of said sorting bins into vertical alignment with the ones of said collection bins for the category of mail items therein for enabling said items to drop into said collection bins thereby to sort said mail items by category in said collection bins, a loading station past which said sorting bins move, a printing postage meter, said feeding means also including means for feeding said mail items successively into and out of printing relationship with said meter to present mail items for printing of postage indicia thereon, means responsive to at least one dimension of each of said mail items for moving said mail items and postage meter in a direction along a verticla edge of said items with respect to each other to locate said postage indicia on said mail items.

5. The apparatus according to claim 4 wherein said printing postage meter is movably mounted for reciprocation in a vertical direction, and motor means for moving said meter vertically to present a predetermined region of said mail items thereto for the printing of said postage indicia thereon.

6. The apparatus according to claim 4 further comprising means for holding said mail items in a stack, means for advancing said items one at a time to an input station, weighing means at said input station coupled to said postage meter for setting said meter in accordance with the weight of said item, means for encoding said mail items at said input station in accordance with the category thereof and controlling said means operative upon movement of said sorting means in accordance therewith, and means presenting each mail item at said input station to said feeding means successively.

7. Sorting apparatus which comprises a plurality of collection bins each for a different category of items to be sorted, said collection bins being disposed spaced from each other along an endless path in a generally horizontal plane, a plurality of sorting bins mounted for movement in unison along said path past a station, said sorting bins being disposed in a generally horizontal plane above said collection bins, a hopper disposed vertically above said station, means for feeding items to be sorted into said hopper one at a time, means for enabling said items to drop from said hopper into successive ones of said sorting bins as they pass said station, and means operative upon movement of each of said sorting bins into vertical alignment with a collection bin for the category of items carried in said sorting bins for enabling said items to drop into said collection bins for the category of said item.

8. Sorting apparatus according to claim 7 wherein said endless path is a circle, said sorting bins being disposed in a radial array about the center of said circle, said collection bins also being disposed in a radial array below said sorting bins, a vertical shaft having its axis at the center of said circle, said sorting bin array being mounted on said shaft, means for rotating said shaft, and means responsive to the position of said shaft for providing to said means for enabling said items to drop from said sorting bins into said collection bins signals representing the location of each of said sorting bins with respect to each of said collection bins.

9. Sorting apparatus according to claim 8 wherein said collection bins are generally "U" shaped cells open at the top, said cells being spaced from each other a sufficient distance such that no two sorting bins are in alignment with any one of said collection bins.

10. Sorting apparatus according to claim 8 wherein said cells have vertical sides and floors which slope downwardly toward one side thereof to guide said items toward said side of said cell as they drop therein.

11. Sorting apparatus according to claim 10 wherein the side of said cell opposite to said one side thereof has a flange thereon downwardly inclined into said cell for guiding said item as they drop therein.

12. Sorting apparatus according to claim 8 wherein each of said sorting bins comprises a pair of generally parallel plates forming the sides of said sorting bin, said plates being disposed generally radially with respect to said circle and spaced from each other along the top edges thereof to open the top of each of said sorting bins, at least one of said plates being pivotally mounted, means for yieldably biasing said one plate to pivot toward the other of said plates to close the bottom of said sorting bin, said means for enabling said items to drop from said sorting bins into said collection bins comprising means adjacent to each of said collection bins for selectively engaging said one side of said plate to cause said one side to pivot to open the bottom of said sorting bin upon movement thereof into alignment with the collection bin for the category of the item carried by said sorting bin.

13. Sorting apparatus according to claim 12 wherein at least said one side plate of each of said sorting bins has a lip along the bottom edge thereof extending toward and below the bottom edge of the other side plate when said bin is closed.

14. Sorting apparatus according to claim 13 further comprising wedge shaped blocks at the opposite ends of said sorting bins, said blocks having opposite edges one of which being attached to said other side plate and the other facing said one side plate, at least said other edge of said block being of material having damping characteristics.

15. Sorting apparatus according to claim 8 wherein said hopper comprises a bin having sides disposed generally radially of said circle, opposite ends of said hopper facing the center of said circle and said feeding means respectively, said end facing said feeding means being open, said sides of said hopper also having bottom edges spaced from each other to open the bottom of said hopper, a stationary bar below said hopper bottom edges for blocking the bottom opening of said hopper, said hopper being pendulously mounted to pivot away from said blocking bar, and said means for enabling said items to drop from said hopper into successive ones of said sorting bins comprising means adjacent to each of said sorting bins for engaging and pivoting said hopper to cause said hopper to pivot the bottom opening thereof clear of said blocking bar when said sorting bin passes below said hopper bin at said station.