Machine for forming seams of two-piece paper cups

• US 4,490,130 A
• Filed: 08/10/1981
• Issued: 12/25/1984
• Est. Priority Date: 08/10/1981
• Status: Expired due to Term

• Current Assignee: Paper Machinery Corporation
• Original Assignee: Paper Machinery Corporation
• Inventors: Konzal, Daryl R., Johnson, Craig N., Baumgartner, Donald W.
• Primary Examiner(s): Coan, James F.
• Application Number:
  US06/291,323
• Time in Patent Office: 1,233 Days
• Field of Search: 493/134, 493/133, 493/129, 493/108, 493/107, 493/106, 493/105, 493/104, 34/105, 34/104, 432/224, 432/225, 432/226, 432/230, 156/497
• US Class Current: 493/106
• CPC Class Codes: B29B 13/025 Tube ends
• CPC Class Codes: B29C 35/045 using gas or flames
• CPC Class Codes: B29C 65/10 using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
• CPC Class Codes: B29C 65/106 using flames coming in contact with at least one of the parts to be joined
• CPC Class Codes: B29C 65/14 using wave energy , i.e. electromagnetic radiation, or particle radiation using mechanical waves B29C65/06; using ultrasonic waves B29C65/08; pressing means transparent to electromagnetic radiation B29C66/81267
• CPC Class Codes: B29C 65/7882 said parts to be joined moving in a circular path
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/4322 by joining a single sheet to itself B29C66/4332 takes precedence
• CPC Class Codes: B29C 66/49 Internally supporting the, e.g. tubular, article during joining B29C66/63 takes precedence
• CPC Class Codes: B29C 66/542 joining hollow covers or hollow bottoms to open ends of container bodies
• CPC Class Codes: B29C 66/545 one hollow-preform being placed inside the other
• CPC Class Codes: B29C 66/8167 Quick change joining tools or surfaces
• CPC Class Codes: B29C 66/87443 by withdrawing the heating tools
• CPC Class Codes: B29L 2023/22 Tubes or pipes, i.e. rigid bent tubes not for use as pipe couplings B29L2023/004
• CPC Class Codes: B31B 2105/0022 Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
• CPC Class Codes: B31B 50/32 in circular paths

Abstract

In a machine for making two-piece flat bottom paper cups, having a mandrel on which the cup is formed, the portions of the two blanks that are to form the bottom seam are heated by a device comprising a stationary air duct with which the mandrel can be coaxially aligned. Air flowing forwardly in the duct from an inlet at its rear is heated by an electric element therein. On the front of the duct a nozzle is mounted to slide between a forward operative position and a rearward inoperative one. Cooperating throttle elements on the nozzle and the duct restrict flow to radial outlets in the nozzle when it is in operative position, ensuring steady air flow through the duct. An annular heat shield around the nozzle enables it to effect combined radiant and hot air heating. All heaters are arranged for retraction if the machine stops for longer than a normal dwell period.

Claims

1. In a machine for making cups of thermoplastic coated paper, each comprising a side wall blank and a disc-like bottom wall blank that has its margin formed as a circumferential axially projecting flange portion, said machine comprising a mandrel around which a side wall blank is rolled and which has at an outer end thereof a flat outwardly facing surface against which a bottom wall blank is held with its flange portion projecting outwardly and surrounded by a bottom portion of the rolled side wall blank, heating means for melting coating on said portions of the blanks to provide for their adhesion to one another, said heating means comprising:

A. an air duct with which the mandrel has coaxial alignment and which has a rear end remote from the mandrel, said air duct having near its rear end an inlet connectable with a source of air under substantially constant pressure;

B. an electric heater in said air duct by which air is heated in flowing forwardly through said duct from said inlet;

C. a nozzle on the front end portion of said air duct, coaxially slidable relative thereto between a forward operative position in which said nozzle is substantially concentrically received within said portions of blanks on the mandrel and a retracted rearward position in which the nozzle is spaced a substantial distance outwardly from the mandrel, said nozzle

(1) being closed at its front end and

(2) having radially opening outlets near its front end from which air that has passed through the air duct is emitted for heating said portions of blanks on the mandrel when the nozzle is in its operative position; and

D. cooperating coaxial throttling means in said nozzle and said duct, arranged to define a restricted annular passage through which air flows in passing from the air duct into the nozzle when the nozzle is in its retracted position but to provide for substantially unrestricted flow from the air duct into the nozzle when the nozzle is in its operative position.

2. The machine of claim 1 wherein the nozzle is substantially cup shaped and has a front end wall and a side wall that axially slidably surrounds a tubular front end portion of the air duct, further characterized by said throttling means comprising:

a substantially mushroom-shaped throttling member having

(1) a stem portion secured to said front end wall of said nozzle and projecting coaxially rearwardly therefrom and

(2) a coaxial head portion smaller in diameter than the inside diameter of said front end portion of the air duct and which cooperates therewith to define said restricted annular passage.

3. The machine of claim 1, further characterized by:

E. a heat shield comprising an annular wall coaxially surrounding the front end portion of said nozzle in radially spaced substantially concentric relation thereto and defining therewith an annular passage through which hot air issuing from said outlets is deflected rearwardly along said nozzle.

4. The machine of claim 3, wherein said annular wall of the heat shield is substantially thick, further characterized by:

F. said wall having circumferentially spaced axially extending bores therein that open to its front end and which are radially communicated near their rear ends with said annular passage to receive hot air therefrom and conduct it forwardly in heat transfer relation to said annular wall.

5. The machine of claim 3 wherein said bores have outlets at their rear ends, further characterized by:

G. means on said nozzle for adjustably restricting said outlets of the bores to control the relative proportions of hot air that flow rearwardly through those outlets and forwardly through the bores.

6. In a machine for making cups of thermoplastic coated paper, each comprising a side wall blank and a disc-like bottom wall blank that has its margin formed as a circumferential axially projecting flange portion, said machine comprising a mandrel around which a side wall blank is rolled and which has at an outer end thereof a flat outwardly facing surface against which a bottom wall blank is held with its flange portion projecting outwardly and surrounded by a bottom portion of the rolled side wall blank, heating means for melting coating on said portions of the blanks to provide for their adhesion to one another, said heating means comprising:

A. a stationary air duct with which the mandrel can have coaxial alignment and which has a rear end remote from the mandrel wherein there is an air inlet;

B. an electric heater in said air duct for heating air that flows forwardly therethrough from said inlet;

C. a hollow nozzle body into which said air duct opens forwardly and which is axially slidable on the front end portion of said air duct between a forward operative position and a rearward inoperative position, the front end portion of said nozzle body

(1) having an outside diameter to be closely coaxially receivable within the bottom portion of a rolled side wall blank on the mandrel and

(2) having circumferentially spaced air outlets that open radially outwardly from its interior; and

D. said nozzle body and said air duct having cooperating throttling portions which restrict flow of air from the air duct to said air outlets when the nozzle body is in its inoperative position and which permit substantially unrestricted flow of air from said air duct to said outlets when the nozzle body is in its operative position.

7. The machine of claim 6, further characterized by:

E. an annular heat shield concentrically surrounding said nozzle body in radially spaced relation thereto and defining therewith an annular passage in which hot air issuing from said air outlets can flow rearwardly.

8. The machine of claim 7, further characterized by:

F. said heat shield having therein a further passage opening to the front thereof, spaced radially outwardly from said annular passage, and communicated with said annular passage near the rear end of the latter.

9. The machine of claim 6, having a turret which comprises said mandrel and which is indexingly rotated to carry said mandrel to and from coaxial alignment with said air duct, further characterized by:

E. a carriage constrained to move in the directions of nozzle body motion and in synchronism with indexing rotation of the turret to operative and inoperative positions corresponding to those of the nozzle body;

F. a slider having a rigid connection with the nozzle body and slidable in said directions relative to the carriage;

G. means cooperating with said slider and the carriage to bias the slider forwardly to a predetermined position relative to the carriage, so that the nozzle body is normally constrained to partake of all motion of the carriage; and

H. an actuator having a lost motion connection with the slider and arranged to move the slider rearwardly relative to the carriage against bias, for actuating the nozzle body to its inoperative position irrespective of the position of the carriage.

10. In a machine for making cups of thermo-plastic coated paper, each comprising a side wall blank and a disc-like bottom wall blank that has its margin formed as a circumferential axially projecting flange portion, said machine comprising a mandrel around which a side wall blank is rolled and which has at an outer end thereof a flat outwardly facing surface against which a bottom wall blank is held with its flange portion surrounded by a bottom portion of the rolled side wall blank, heating means for melting coating on said portions of the blanks to provide for their adhesion to one another, said heating means comprising:

A. an air duct with which the mandrel can have coaxial alignment and which has a front end proximal to said outer end of the mandrel;

B. means for delivering heated air through said air duct to the front end portion thereof;

C. a hollow nozzle body at the front of said air duct into which said air duct opens forwardly, said nozzle body being movable between a forward operative position and a rearward inoperative position, the front end portion of said nozzle body

(1) having an outside diameter to be closely coaxially receivable within the bottom portion of a rolled side wall blank on the mandrel and

(2) having circumferentially spaced air outlets that open radially outwardly from its interior;

D. a heat shield comprising a tubular wall surrounding the front end portion of said nozzle body in radially spaced substantially concentric relation thereto and defining therewith an annular passage through which hot air issuing from said outlets is deflected rearwardly along said nozzle body;

E. said heat shield having a substantially reflective radially inner surface whereby heat of air flowing through said annular passage tends to be radiated to said nozzle body; and

F. said nozzle body having a dull radially outer surface so that it tends to absorb heat of air flowing through said annular passage.

11. The machine of claim 10, further characterized by:

G. cooperating throttling means on the front portion of said air duct and concentrically fixed in said nozzle body, effective when the nozzle body is in its rearward position to substantially restrict flow of air to said air outlets but permitting substantially unrestricted flow of air to said air outlets when the nozzle body is in its forward position.

12. The machine of claim 10 wherein said heat shield has a substantially thick tubular wall, further characterized by:

G. said wall having circumferentially spaced axially extending bores therein, each of which opens to the front end of said tubular wall and each of which is communicated near its rear end with said annular passage to provide for forward flow through the bore of hot air that has flowed rearwardly through said annular passage.

13. In a machine for making cups of thermoplastic coated paper, each comprising a side wall blank and a disc-like bottom wall blank that has its margin formed as a circumferential axially projecting flange portion, said machine comprising a mandrel around which a side wall blank is rolled and which has at an outer end thereof a flat outwardly facing surface against which a bottom wall blank is held with its flange portion surrounded by a bottom portion of the rolled side wall blank, heating means for melting coating on said portions of the blanks to provide for their adhesion to one another, said heating means comprising:

A. an air duct with which the mandrel can have coaxial alignment and which has a front end proximal to said outer end of the mandrel;

B. means for delivering heated air through said air duct to the front end portion thereof;

C. a hollow nozzle body at the front of said air duct into which said air duct opens forwardly, said nozzle body being movable between a forward operative position and a rearward inoperative position, the front end portion of said nozzle body

(1) having an outside diameter to be closely coaxially receivable within the bottom portion of a rolled side wall blank on the mandrel and

(2) having circumferentially spaced air outlets that open radially outwardly from its interior;

D. a heat shield comprising a substantially thick tubular wall surrounding the front end portion of said nozzle body in radially spaced substantially concentric relation thereto and defining therewith an annular passage through which air issuing from said outlets is deflected rearwardly along said nozzle body;

E. said tubular wall having circumferentially spaced axially extending bores therein which

(1) open to the front end of said tubular wall,

(2) are communicated near their rear ends with said annular passage, to provide for forward flow through the bores of heated air that has flowed rearwardly through said annular passage, and

(3) are also communicated near their rear ends with bore outlets through which heated air can pass out of the heat shield; and

F. means for adjustably restricting said bore outlets to control the relative proportions of heated air that are discharged through said bore outlets and flow forwardly through said bores.

14. The machine of claim 13, further characterized by:

G. said heat shield having a substantially reflective radially inner surface whereby heat of air flowing through said annular passage tends to be radiated to said nozzle body; and

H. said nozzle body having a dull radially outer surface so that it tends to absorb heat of air flowing through said annular passage.

15. The machine of claim 13, wherein said nozzle body is movable relative to the air duct between its said operative and retracted positions, further characterized by:

(1) said means for delivering heated air through said air duct to the front end thereof comprising

(a) an inlet in the rear end of said air duct connectable with a source of air under pressure and

(b) an electric heater in said air duct by which air is heated in flowing forwardly therethrough from said inlet; and

(2) cooperating coaxial throttling means in said nozzle body and said air duct, arranged to define a restricted annular passage through which air flows in passing from the air duct into the nozzle body when the latter is in its retracted position but to provide for substantially unrestricted flow from the air duct into the nozzle body when the latter is in its operative position.