Insulated roof construction

• US 4,492,064 A
• Filed: 12/11/1981
• Issued: 01/08/1985
• Est. Priority Date: 12/11/1981
• Status: Expired due to Fees

• Current Assignee: Tremco Incorporated (RPM International Incorporated)
• Original Assignee: Goodrich Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Bynoe, Robert J.
• Primary Examiner(s): Raduazo, Henry E.
• Application Number:
  US06/329,843
• Time in Patent Office: 1,124 Days
• Field of Search: 52/408, 52/410, 52/411, 52/199, 52/95, 52/309.8, 52/309.9, 52/309.11
• US Class Current: 52/309.8
• CPC Class Codes: E04D 13/172 Roof insulating material with provisions for or being arranged for permitting ventilation of the roof covering

Abstract

A built-up insulated roof construction is provided that includes panels of closed-cell thermal insulation foam disposed over a water-impermeable barrier layer. A protective layer is applied over the panels of thermal insulation foam. The upper face of the insulation panels contains grooves or channels to aid in the evaporation of moisture through the insulation panels to the outside atmosphere.

Claims

1. A thermal insulated roof construction comprising

a. a roof support means,

b. a water-impermeable layer overlying said roof support means,

c. a layer of thermal insulation overlying said water-impermeable layer and being unattached thereto throughout essentially its entire extent, said layer of thermal insulation being comprised of a plurality of panels position in side-by-side abutting relationship and having upper and bottom faces grooves and ridges being formed in the upper faces facilitating water drainage from the ridges into the grooves, said panels being formed of a closed-cell cellular material and being essentially water-impermeable, and

d. a water-permeable protective layer overlying in contacting relationship said layer of thermal insulation to shield said layer of thermal insulation from sunlight.

2. The thermal insulated roof construction of claim 1 wherein said panels which comprise said layer of thermal insulation have grooves and ridges in their bottom faces.

3. The thermal insulated roof construction of claims 1 or 2 wherein said panels which comprise said layer of thermal insulation are formed of closed-cell polystyrene foam.

4. The thermal insulated roof construction of claims 1 or 2 wherein adjacent panels of said panels which comprise said layer of thermal insulation are fastened together.

5. The thermal insulated roof construction of claims 1 or 2 wherein said protective layer overlying said layer of thermal insulation is comprised of a plurality of panels that are impervious to sunlight and are positioned in side-by-side abutting relationship.

6. The thermal insulated roof construction of claims 1 or 2 wherein said protective layer overlying said layer of thermal insulation is comprised of a plurality of panels that are impervious to sunlight and are positioned in side-by-side abutting relationship and wherein said panels which comprise said protective layer are attached to adjacent panels of thermal insulation which form said layer of thermal insulation.

7. The thermal insulated roof construction of claims 1 or 2 wherein said water-impermeable layer overlying said roof support means comprises a coating of waterproofing material over its upper face and wherein a barrier layer impervious to the transmission of components of said waterproofing material therethrough is interposed between said coating of waterproofing material and said layer of thermal insulation.

8. The thermal insulation roof construction of claims 1 or 2 wherein a layer of fire-retardant material is included within said roof support means.

9. The thermal insulation roof construction of claim 6 wherein said protective layer overlying said layer of thermal insulation is comprised of a plurality of panels that are impervious to sunlight and are positioned in side-by-side abutting relationship.

10. The thermal insulation roof construction of claim 6 wherein the abutments between said panels which comprise said layer of thermal insulation are offset from the abutments between said panels which comprise said protective layer that overlies said layer of thermal insulation.

11. The thermal insulation roof construction of claim 9 wherein said panels which comprise said protective layer are attached to adjacent thermal insulation panels which form said layer of thermal insulation.