Gas combustion control apparatus

• US 4,492,560 A
• Filed: 11/14/1983
• Issued: 01/08/1985
• Est. Priority Date: 11/14/1983
• Status: Expired due to Fees

• Current Assignee: Hardy Sundberg
• Original Assignee: Hardy Sundberg
• Inventors: Sundberg, Hardy
• Primary Examiner(s): Dority, Jr., Carroll B.
• Application Number:
  US06/551,751
• Time in Patent Office: 421 Days
• Field of Search: 431/12, 431/20, 431/76, 431/89, 431/90, 236/15 E
• US Class Current: 431/12
• CPC Class Codes: F23N 2225/26 humidity
• CPC Class Codes: F23N 2235/04 in stacks
• CPC Class Codes: F23N 2235/06 at the air intake
• CPC Class Codes: F23N 2235/10 power assisted, e.g. using electric motors
• CPC Class Codes: F23N 5/003 using detectors sensitive to combustion gas properties F23N5/02, F23N5/18 - F23N5/26 take precedence

Abstract

Apparatus for controlling the combustion of natural gas in a natural gas fired appliance is described. Exhaust gases are sampled and maintained at a predetermined constant temperature between the dew point and the steam point. The relative humity of the constant temperature gas is monitored by a hygrometer. Relative humidity deviations from a predetermined value result in output signals from the hygrometer to a control circuit. The control circuit is connected to regulators in the air intake or chimney of the appliance which regulate air intake to keep the relative humidity substantially constant and hence control combustion of the gas. In another embodiment the relative humidity of the exhaust gases and the combustion air intake are monitored by separate hygrometers which are linked to each other so that a change in the relative humidity of a gas affecting one hygrometer will compensate the other hygrometer and control combustion as before. The latter arrangement is useful when the relative humidity of the combustion intake air is very high as occurs in hot, humid summer weather.

Claims

1. Apparatus for controlling the combustion of a fuel in an appliance comprising:

means for receiving the exhaust gases of the appliance,

means for maintaining the exhaust gases at a substantially constant temperature between the steam point and the dew point of the gases,

humidity sensor means for monitoring the relative humidity of the substantially constant temperature exhaust gases and for producing an output signal upon the relative humidity deviating from a predetermined level, and

control means for using said output signal to control the combustion of fuel in the appliance to maintain the humidity at said predetermined level.

2. Apparatus as claimed in claim 1 wherein the control means is connectable to a regulator in the combustion air intake, said regulator being movable to regulate the intake of combustion air to the combustion chamber of the appliance in response to signals from the control means.

3. Apparatus as claimed in claim 1 wherein the control means is connectable to a regulator in the exhaust of the appliance, said regulator being movable to regulate the passage of combustion air to the combustion chamber of the appliance in response to signals from the control means.

4. Apparatus as claimed in claim 1 wherein the fuel is natural gas and the appliance is a natural gas-fired appliance.

5. Apparatus as claimed in claim 4 wherein the appliance is a furnace, the furnace having a chimney for venting the exhaust gases, and the apparatus having means directing the substantially constant temperature exhaust gases back to the chimney.

6. Apparatus as claimed in claim 2 wherein the means for maintaining the exhaust gases at a substantially constant temperature is a temperature regulated water tank, a conduit for transferring the exhaust gases through said water tank and a temperature controller to maintain the temperature of the water in the tank at substantially constant temperature.

7. Apparatus as claimed in claim 6 wherein a chamber is associated with the water tank, said chamber receiving the substantially constant temperature exhaust gases and having said humidity sensor means therein.

8. Apparatus as claimed in claim 7 wherein the chamber is connected by a conduit to the chimney, said conduit having a fan means associated therewith for providing a constant pressure to intake said exhaust gases from the chimney, through the water tank into said chamber and to return said constant temperature exhaust gases from the chamber to the chimney.

9. Apparatus as claimed in claim 8 wherein the humidity sensor means includes a diaphragm, the diaphragm being supported at spaced locations responsive to changes in relative humidity to cause relative movement between said locations, and switch means responsive to said relative movement to produce an electrical output signal upon movement of said locations from a predetermined arrangement.

10. Apparatus as claimed in claim 9 wherein the relative humidity sensor is adjustable to vary said predetermined value.

11. Apparatus as claimed in claim 10 wherein the electrical output from the switch means is processed by the control means to control movement of the regulator.

12. Apparatus as claimed in claim 6 wherein the temperature of the water is regulated by a thermostat, the thermostat having an output connected to valve means to control flow of a cooling water to said water tank, said valve being opened to permit the flow of cooling water to the tank when the water temperature exceeds a predetermined value.

13. Apparatus as claimed in claim 1 wherein the apparatus includes a second chamber associated with the water tank and isolated from the first chamber, the second chamber including second humidity sensor means, the second chamber receiving a proportion of gas taken from the air intake, the proportion of gas being passed through said water bath to maintain the same substantially constant temperature as the exhaust gas, the first and the second humidity sensor being connected by linkage means, said linkage means being arranged to actuate said control means in response to a change in the relative humidity of the exhaust gases due to a change in the combustion products of the exhaust gas.

14. Apparatus as claimed in claim 13 wherein the humidity sensors are adjustable to set the relative humidity of the exhaust gas at a predetermined value and control combustion of the intake air.

15. A method of controlling the combustion of a fuel in an appliance comprising the steps of

sampling the combustion exhaust gases from the appliance

maintaining the temperature of the exhaust gases at a substantially constant value between the steam point and the dew point,

monitoring the relative humidity of said substantially constant temperature gas,

providing an output signal upon the monitored relative humidity deviating from a predetermined value, and

using said output signal to control the combustion of fuel to return the humidity of said exhaust gases to the predetermined level.

16. A method as claimed in claim 15 including sampling the air intake,

controlling the temperature of the sampled air to be at said substantially constant temperature,

monitoring the relative humidity of the sampled substantially constant temperature air,

comparing the relative humidity of the two samples providing an output signal upon relative humidity of the exhaust gases changing without a corresponding change in the humidity intake of the air, and

using said output signal to control the combustion of fuel.

17. A method as claimed in claim 15 including using natural gas as the fuel.

18. A method as claimed in claim 16 including using natural gas as the fuel.

19. A method as claimed in claim 15 including the step of adjusting the humidity sensors to said predetermined value.

20. Apparatus for controlling the combustion of a heating appliance having gaseous combustion products comprising a passage to receive a sample of the exhaust gas of the appliance, heat exchange means associated with said passage to maintain said sample at a predetermined constant temperature between the dew point and the steam point of said gas, humidity sensing means in said passage downstream of said heat exchange means responsive to variations in the humidity of said gas to provide a control signal upon deviation of said humidity from a predetermined value, said control signal being operable upon said appliance to adjust the combustion thereof to maintain said humidity at said predetermined level.

21. Apparatus for determining variations in the combustion products of a heating applicance intake air comprising a first humidity sensor adapted to receive combustion exhaust gases, a second humidity sensor adapted to receive intake air, the first and second humidity sensors being separated from contact with the intake air and the exhaust gases respectively, linkage means connected between the first and second sensors to compare changes in the humidity detected by said first and second sensors, said apparatus means producing an output signal upon a change in humidity detected by said first sensor only.