Wall-mounted soap dispenser

• US 4,493,440 A
• Filed: 08/08/1983
• Issued: 01/15/1985
• Est. Priority Date: 08/08/1983
• Status: Expired due to Term

• Current Assignee: The Dail Corporation
• Original Assignee: United States Borax & Chemical Corporation
• Inventors: Hauser, Stephen G., von Buelow, John
• Primary Examiner(s): Bartuska, F. J.
• Assistant Examiner(s): HUPPERT, MICHEAL
• Application Number:
  US06/521,488
• Time in Patent Office: 526 Days
• Field of Search: 222/180, 222/181, 222/182, 222/309, 222/108, 222/109, 222/372, 222/375, 222/377, 222/380, 222/505, 222/509, 222/173, 222/251, 222/282, 222/287, 417/498, 403/348, 403/349, 403/353, 403/13, 403/14, 403/356
• US Class Current: 222/109
• CPC Class Codes: A47K 5/1204 by means of a rigid dispensing chamber and pistons

Abstract

A wall mounted soap dispenser made of plastic is described. The dispenser includes a hand-operated pump which dispenses liquid soap under pressure and which can be manufactured inexpensively. A disposable container of liquid soap is inserted in the dispenser to refill the dispenser. The pump has on its top a pan to collect liquid spilled as the disposable container is inserted. The pump and container are enclosed in a plastic housing which hinges from a plastic wall plate. A plastic latch with plastic key is used to lock the housing to the wall mounting plate. The pump mechanism uses a piston of two sections of different diameter and corresponding piston chamber of two sections of different diameter. There is an adjustable piston stroke length limiting mechanism. The piston is attached to the lever which moves the piston by means of a crossbar on the end of the piston rod. The crossbar is inserted in a slot in the lever and then turned to cross the slot.

Claims

1. A dispenser for liquids, pastes, and creams capable of being mounted on a vertical surface comprising:

a manual pumping mechanism including,

a pump housing providing a reservoir for liquid,

a pump chamber within said pump housing having at least one connecting opening to said reservoir, having a smaller chamber segment nearer the front of said mechanism and a larger chamber segment behind and co-axial with said smaller chamber segment, having a dispensing opening in said smaller chamber segment,

a piston having a smaller piston segment and a larger piston segment behind and co-axial with said smaller piston segment, having a piston rod on the end of and co-axial with said larger piston segment, having grooves on each of said piston segments with gaskets fit into said grooves so as to form a sliding-contact fit between said chamber segments and said piston segments, said piston rod having at its end a crossbar,

a lever pivoted at its upper end from the rear side of said pump housing and attached near its middle to said piston rod, said lever having a slot adapted and constructed to fit said piston into said lever, said crossbar having a flat at one end, said lever having a stop on its back side adapted and constructed so that after inserting said crossbar through said slot and rotating said crossbar by ninety degrees, said flat rests against said stop,

a spring means forcing said lever toward the rear of said dispenser, and

a means for attaching said mechanism to a vertical surface.

2. A dispenser as in claim 1 where said two segments of said pump chamber are cylindrical segments of different diameter and said two segments of said piston are cylindrical segments of different diameter.

3. A dispenser as in claim 2 where said piston includes a piston cylinder, a piston cap, and a piston base.

4. A dispenser as in claim 3 where said piston cylinder, piston cap and piston base are so formed as to make said piston hollow when assembled.

5. A dispenser as in claim 3 where said piston cylinder, piston cap and piston base are constructed and adapted as to form said gasket grooves in the joints between said piston cylinder, piston cap and piston base.

6. A dispenser as in claim 1 where said means for attaching said mechanisms to said vertical surface is a plate having holes formed in it through which fastening means can be attached to said vertical surface, said plate having means to hold said manual pumping mechanism.

7. A dispenser as in claim 6 where said means to hold said manual pumping mechanism includes rails on the rear of said pump housing which cooperate with flanges on said plate adapted and constructed so that said pump mechanism can be slid off said plate for servicing or cleaning.

8. A dispenser as in claim 7 additionally comprising a tab on said pump housing cooperating with a locking tab on said plate adapted and constructed to lock said pump mechanism in place on said plate.

9. A dispenser as in claim 8 additionally comprising a gusset under said tab adapted and constructed to strengthen said tab.

10. A dispenser as claim 1 additionally comprising a covering means over said pumping mechanism and said means for attaching dispenser.

11. A dispenser as in claim 10 where said covering means has a transparent window whereby to view the liquid level.

12. A dispenser as in claim 10 where said covering means is hinged to said means for attaching.

13. A dispenser as in claim 12 where said covering means is hinged at the bottom of said covering means.

14. A dispenser as in claim 13 where said hinged covering means has near its top latching means to said attaching means.

15. A dispenser as in claim 14 where said latching means includes a lock and key.

16. A dispenser as in claim 15 where said key cooperating with said lock is a bar supporting two parallel rods whereby inserting said two rods into said lock allows the user to open or close said lock.

17. A dispenser as in claim 10 where said covering means has a sloping top whereby to prevent holding objects placed on the top of said covering means.

18. A dispenser as in claim 1 where said gaskets are X-gaskets.

19. A dispenser as in claim 1 additionally comprising a stroke adjuster means whereby the length of the stroke of said piston is adjusted.

20. A dispenser as in claim 19 where said stroke adjusting means comprises a cylindrical ring fitting around said piston rod having segments of different cylindrical length.

21. A dispenser as in claim 20 where said stroke adjusting means has three segments of different cylindrical length.

22. A dispenser as in claim 20 where said cylindrical ring has a knurled region on the outside of said ring whereby to facilitate the finger grip of the user.

23. A dispenser as in claim 1 where said pump housing has on its top an inlet means for liquid.

24. A dispenser as in claim 23 where said inlet means is adapted and constructed to receive and support the neck of a bottle of said subject liquid, said bottle resting on top of said pump housing.

25. A dispenser as in claim 23 where the top of said pump housing is shaped as a pan adapted and constructed to hold spilled liquids.

26. A dispenser as in claim 25 where said pan has a drain hole adapted and constructed to pass spilled liquids from said pan into said reservoir.

27. A dispenser as in claim 1 additionally comprising bumpers on the back of said lever adapted and constructed to require that the direction of rotation of said crossbar be the shortest path to said stop.

28. A manual pumping mechanism for dispensing liquids, pastes, and creams comprising:

a pump housing providing a reservoir for liquid;

a pump chamber within said pump housing having at least one connecting opening to said reservoir, having a smaller chamber segment nearer the front of said mechanism and a larger chamber segment behind and co-axial with said smaller chamber segment, having a dispensing opening in said smaller chamber segment;

a piston having a smaller piston segment and a larger piston segment behind and co-axial with said smaller piston segment, having a piston rod on the end of and co-axial with said larger piston segment, having grooves on each of said piston segments with gaskets fit into said grooves so as to form a sliding-contact fit between said chamber segments and said piston segments, said piston rod having on its end a crossbar;

a lever pivoted at its upper end from the rear side of said pump housing and attached near its middle to said piston rod, said lever having a slot adapted and constructed to fit said piston into said lever, said crossbar having a flat on one end, said lever having a stop on its back side adapted and constructed so that after inserting said crossbar through said slot and rotating said crossbar by ninety degrees said flat rests against said stop; and

a spring means forcing said lever toward the rear of said dispenser.

29. A manual pumping mechanism as in claim 28 where said two segments of said pump chamber are cylindrical segments of different diameter and said two segments of said piston are cylindrical segments of different diameter fitting into said cylindrical segments in said pump chamber.

30. A manual pumping mechanism as in claim 29 where said piston includes a piston cylinder, a piston cap and a piston base.

31. A manual pumping mechanism as in claim 30 where said piston cylinder, piston cap and piston base are so formed as to make said piston hollow when assembled.

32. A manual pumping mechanism as in claim 30 where said piston cylinder, piston cap and piston base are adapted and constructed to form said gasket grooves in the joints between said piston cylinder, piston cap and piston base.

33. A manual pumping mechanism as in claim 30 where said piston cylinder, piston cap and piston base are made of plastic.

34. A manual pumping mechanism as in claim 28 where said gaskets are X-gaskets.

35. A manual pumping mechanism as in claim 28 additionally comprising a stroke adjusting means whereby the length of the stroke of said piston is adjusted.

36. A manual pumping mechanism as in claim 35 where said stroke adjusting means comprises a cylindrical ring fitting around said piston rod having segments of different cylindrical length.

37. A manual pumping mechanism as in claim 36 where said stroke adjusting means has three segments of different cylindrical length.

38. A manual pumping mechanism as in claim 28 where said pump housing has on its top an inlet means for liquid.

39. A manual pumping mechanism as in claim 38 where said inlet means is adapted and constructed to receive and support the neck of a bottle of said subject liquid, said bottle resting on the top of said pump housing.

40. A manual pumping mechanism as in claim 28 where the top of said pump housing is shaped as a pan adapted and constructed to hold spilled liquids.

41. A manual pumping mechanism as in claim 40 where said pan has a drain hole adapted and constructed to pass spilled liquids from said pan into said reservoir.

42. A manual pumping mechanism as in claim 28 additionally comprising bumpers on the back of said lever adapted and constructed to require that the direction of rotation of said crossbar be the shortest path to said stop.

43. A dispenser for liquids, pastes and creams capable of being mounted on a vertical surface comprising:

a pump housing providing a reservoir for liquid, having the top of said pump housing shaped as a pan adapted and constructed to hold spilled liquids, having a drain hole in said pan adapted and constructed to pass spilled liquids from said pan into said reservoir, having an inlet on the top of said pump housing adapted and constructed to receive and support the neck of a bottle of said liquid, said bottle resting on the top of said pump housing;

a pump chamber within said pump housing having at least one connecting opening to said reservoir, having a smaller cylindrical chamber segment nearer the front of said pump housing and a larger cylindrical chamber segment behind and co-axial with said smaller chamber segment, having a dispensing opening in said smaller chamber segment;

a piston having a smaller cylindrical piston segment and a larger cylindrical piston segment behind and co-axial with said smaller piston segment, having a piston rod on the end of and co-axial with said larger piston segment, having grooves on each of said piston segments with X-gaskets fit into said grooves so as to form a sliding-contact fit between said cylinder segments and said piston segments, said piston includes a piston cap, piston cylinder and piston base adapted and constructed to form said grooves for X-rings in the joints between said piston cap, piston cylinder and piston base, there being a notch in said smaller piston segment adapted and constructed to facilitate dispensing subject liquid through said dispensing opening, there being a tongue inside said piston cylinder and a groove outside said piston base adapted and constructed to maintain a unique alignment between said piston rod and said notch;

a lever pivoted at its upper end from the rear side of said pump housing and attached near its middle to said piston rod, said piston rod having at its end a crossbar and said lever had a slot adapted and constructed to fit said piston into said lever, where there is a flat on the end of said crossbar and a stop on the back side of said lever adapted and constructed so that, after inserting said crossbar through said slot and rotating said crossbar by ninety degrees, said flat rests against said stop;

a spring forcing said lever toward the rear of said dispenser;

a stroke adjusting cylindrical ring fitting around said piston rod and having three segments of different cylindrical length;

a plate adapted and constructed to detachably hold said pump housing and to be attached to a vertical surface; and

a hinged cover with latch which fits over said plate, said pump housing and said bottle.

44. A dispenser for liquids, pastes, and creams capable of being mounted on a vertical surface comprising:

a manual pumping mechanism including, a pump housing providing a reservoir for liquid, a pump chamber within said pump housing having at least one connecting opening to said reservoir, having a smaller chamber segment nearer the front of said mechanism and a larger chamber segment behind and co-axial with said smaller chamber segment, having a dispensing opening in said smaller chamber segment,

a piston having a smaller piston segment and a larger piston segment behind and co-axial with said smaller piston segment, having a piston rod on the end of and co-axial with said larger piston segment, having grooves on each of said piston segments with gaskets fit into said grooves so as to form a sliding-contact fit between said chamber segments and said piston segments, said smaller piston segment having a notch adapted and constructed to facilitate dispensing subject liquid through said dispensing opening, said piston further including a piston cylinder, a piston cap and a piston base so formed as the make said piston hollow when assembled, there being a tongue inside said piston cylinder fitting into a groove outside said piston adapted and constructed to maintain a unique alignment between said piston rod and said notch,

a lever pivoted at its upper end from the rear side of said pump housing and attached near its middle to said piston rod,

a spring means forcing said lever toward the rear of said dispenser, and

a means for attaching said mechanism to a vertical surface.

45. A dispenser as in claim 44 where said two segments of said pump chamber are cylindrical segments of different diameter and said two segments of said piston are cylindrical segments of different diameter.

46. A dispenser as in claim 44 where said means for attaching said mechanisms to said vertical surface is a plate having holes formed in it through which fastening means can be attached to said vertical surface, said plate having means to hold said manual pumping mechanism.

47. A dispenser as in claim 44 additionally comprising a covering means over said pumping mechanism and said means for attaching dispenser.

48. A dispenser as in claim 44 where said gaskets are X-gaskets.

49. A dispenser as in claim 44 additionally comprising a stroke adjuster means whereby the length of the stroke of said piston is adjusted.

50. A dispenser as in claim 44 where said pump housing has on its top an inlet means for liquid.