High resolution electronic ignition control system

• US 4,494,509 A
• Filed: 10/22/1982
• Issued: 01/22/1985
• Est. Priority Date: 10/22/1982
• Status: Expired due to Term

• Current Assignee: Electromotive Incorporated
• Original Assignee: Electromotive Incorporated
• Inventors: Long, Alexander
• Primary Examiner(s): Lall, Parshotam S.
• Application Number:
  US06/436,291
• Time in Patent Office: 823 Days
• Field of Search: 123/414, 123/415, 123/416, 123/417, 123/418, 123/419, 123/421, 123/422
• US Class Current: 123/406.19
• CPC Class Codes: F02B 1/04 with fuel-air mixture admission into cylinder
• CPC Class Codes: F02P 5/1555 using a continuous control, dependent on speed
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An electronic ignition system is disclosed for controlling as a function of a selected engine parameter the ignition instant of an internal combustion engine having at least one cylinder and a piston disposed therein and coupled to a rotatable crankshaft of the engine to define a first reference position with respect to the crankshaft. The ignition instant occurs upon the termination of an arc of crankshaft rotation at a second variable position with respect to the first reference position. The arc of crankshaft rotation is initiated at a third reference position fixedly disposed before said first reference position considering the rotational direction of the crankshaft. More specifically, the electronic ignition system comprises a first sensor responsive to crankshaft rotation for providing a first train of signals of a first frequency, each first signal occurring in time when the crankshaft rotates past its third reference position, and a second sensor responsive to crankshaft rotation for providing a second train of signals of a second frequency greater than the first frequency and proportional to the speed of angular rotation of the crankshaft. A counter is coupled to receive the first and second trains of signals and actuated upon the occurrence of each signal of the first train for integrating the second train of signals to obtain an indication of the present crankshaft position with respect to said first variable position. The present crankshaft position is used to determine the ignition instant.

Claims

1. An electronic ignition system for controlling as a function of a selected engine parameter the ignition instant of an internal combustion engine having at least one cylinder and a piston disposed therein and coupled to a rotatable crankshaft of the engine to define a first reference position with respect to the crankshaft, the ignition instant occurring upon the termination of an arc of crankshaft rotation at a second variable position with respect to said first reference position, the arc of crankshaft rotation being initiated at a third reference position fixedly disposed before said first reference position considering the rotational direction of the crankshaft, said electronic ignition system comprising:

(a) means responsive to crankshaft rotation for providing a first train of signals of a first frequency, each first signal occurring in time when the crankshaft rotates past its third reference position;

(b) means responsive to crankshaft rotation for providing a second train of signals of a second frequency greater than said first frequency and proportional to the speed of angular rotation of the crankshaft, said second frequency being such that consecutive signals of said second train define a first angle of crankshaft rotation;

(c) multiplying means coupled to receive said second train of signals for providing a third train of signals of a third frequency greater than said second frequency, said third frequency being such that consecutive signals of said third train define a second angle of crankshaft rotation smaller than said first angle;

(d) means coupled to receive said first and third trains of signals and actuated upon the occurrence of each signal of said first train for integrating said third train of signals to obtain an indication of the present crankshaft position with respect to said first reference position and said third reference position with a high degree of resolution corresponding to said second, relatively small angle; and

(e) means responsive to the selected parameter for setting said second variable position.

2. The electronic ignition system as claimed in claim 1, wherein said setting means comprises means for applying said set second variable position to said integrating means to permit a comparison thereof with said indication of crankshaft position, so that when said indication of present crank position matches said second variable position engine ignition occurs at the ignition instant.

3. The electronic ignition system as claimed in claim 2, wherein there is included switch means for applying the output of said setting means at the ignition instant to effect cylinder firing, counter means responsive to the occurrence of the ignition instant for initiating the counting of said third train of signals to a preset count, whereby said switch means disconnects said setting means for a predetermined period from the engine.

4. The electronic ignition system as claimed in claim 2, wherein said integrating means comprises a counter coupled to said sitting means to receive said set first variable position and for integrating said first train of signals to obtain an output count to be compared with said set second variable position.

5. The electronic ignition system as claimed in claim 4, wherein said setting means includes means for loading prior to the occurrence of said third reference position a count corresponding to said second variable position into said counter, for counting said loaded count in response to said third train of signals and for effecting engine ignition when said output count equals a predetermined count.

6. The electronic ignition system as claimed in claim 5, wherein said setting means comprises means responsive to said third train of signals for providing an indication of speed.

7. The electronic ignition system as claimed in claim 6, wherein said setting means comprises means responsive to said indication of speed as the selected engine parameter for setting said second variable position.

8. The electronic ignition system as claimed in claim 7, wherein said setting means comprises a second counter for counting said third train of signals to provide said indication of the rotational speed of the crankshaft.

9. The electronic ignition system as claimed in claim 8, wherein said setting means comprises a memory for storing a plurality of values of said second variable position empirically determined for a particular engine to achieve a maximum mean torque output from the engine for a corresponding value of crankshaft speed.

10. The electronic ignition system as claimed in claim 9, wherein said setting means comprises means responsive to said indication of crankshaft speed for accessing a corresponding value of said second variable position within said memory and for loading said accessed value of said second variable position into said first mentioned counter.

11. The electronic ignition system as claimed in claim 1, wherein wherein there is further included filter means coupled to receive said second train of signals and having a damping ratio set to average out rotational speed perturbations as appear within said second train of signals as would occur during a signal revolution of the crankshaft due to cylinder firings.

12. The electronic ignition system as claimed in claim 11, wherein said multiplying means comprises oscillator means responsive to a filtered output of said filter means for providing said third train of signals of said second frequency proportional to the magnitude of said filtered output.

13. The electronic ignition system as claimed in claim 12, wherein there is further included a comparator for comparing the phase of said second train of signals with the phase of said third train of signals for providing and applying an error signal indicative of the difference therebetween to said filter means.

14. The electronic ignition system as claimed in claim 13, wherein said setting means further comprises means for integrating said third train of signals to provide and apply an indication of the rotational speed of the crankshaft as the selected operating parameter to said function generating means.

15. The electronic ignition system as claimed in claim 14, wherein said function generating means generates an output for retarding said second variable position with respect to said third referenced position as a function proportional to increasing crankshaft speed.

16. The electronic ignition system as claimed in claim 15, wherein said controlling means comprises means responsive to said output of said generating means for providing and applying an output signal of a frequency proportional thereto to said integrating means to set said second variable position.

17. The electronic ignition system as claimed in claim 16, wherein there is included means coupled to the engine for measuring the load imposed upon its crankshaft and for providing a load output signal as a further engine parameter, and said setting means comprises second generating means responsive to the load output to provide a load advance output indicative of said second variable position.

18. The electronic ignition system as claimed in claim 17, wherein said second function generating means is also coupled to receive said retarding output of said first mentioned function generating means and for subtracting said retarding output from said load output to provide said load advance output.

19. The electronic ignition system as claimed in claim 14, wherein said setting means comprises function generating means responsive to the selected engine parameter for setting said second variable position.

20. The electronic ignition system as claimed in claim 19, wherein there is further included means associated with the engine for sensing cylinder pressure and for providing an output indicative of the occurrence of peak pressure within the engine'"'"'s cylinder, means responsive to the peak pressure output for measuring the angular crankshaft rotation between said third reference position and the occurrence of peak pressure and for providing an angular displacement signal indicative thereof, and third generating means responsive to said angular displacement signal for providing a pressure advance signal of corresponding magnitude.

21. An electronic ignition system for controlling as a function of a selected engine parameter the ignition instant of an internal combustion engine having at least one cylinder and a piston disposed therein and coupled to a rotatable shaft of the engine to define a first reference position with respect to the crankshaft, the ignition instant occurring upon the termination of an arc of crankshaft rotation at a second variable position with respect to said first reference position, the arc of crankshaft rotation being initiated at a third reference position fixedly disposed before said first reference position considering the rotational direction of the crankshaft, said electronic ignition system comprising:

(a) means responsive to crankshaft rotation for providing a first train of signals of a first frequency, each signal occurring in time when the crankshaft rotates past its third reference position;

(b) means responsive to crankshaft rotation for providing a second train of signals of a second frequency greater than said first frequency and proportional to the speed of angular rotation of the crankshaft;

(c) closed loop circuit means comprising comparison means coupled to receive said second train of signals for providing an error signal, oscillator means for providing a corrected, third train of signals of a third frequency greater than said second frequency and proportional to the magnitude of said error signal, and feedback means for coupling said third train of signals to said comparison means, whereby said comparison means provides said error signal as a function of the phase difference between the signals of said first and third trains of signals; and

(d) counter means coupled to receive said first and third trains of signals and actuated upon the occurrence of each signal of said first train for incrementing a preset count indicative of the ignition instant for each signal of said third train, whereby upon the incrementing of said preset count to a predetermined magnitude, said counter means outputs a firing signal at the ignition instant.

22. The electronic ignition system as claimed in claim 21, wherein said feedback means comprises divider means for dividing said third train of signals by a factor to apply a fourth divided train of signals to said comparison means.

23. The electronic ignition system as claimed in claim 22, wherein said counter means has a given capacity, the second frequency being such that consecutive signals of said second train define a given angle of rotation of the crankshaft, said third frequency being set such that the number of signals of said third train occurring in the course of the arc of crankshaft rotation equals said given capacity of said counter means, and said factor being selected such that consecutive pulses of said fourth, divided train also define said given angle of crankshaft rotation.

24. The electronic ignition system as claimed in claim 21, wherein said closed loop circuit means comprises filter means for receiving said error signal and for applying a filtered signal to said oscillator means.

25. The electronic ignition system as claimed in claim 24, wherein said filter means has a time constant set to average out rotational speed perturbations as occur during a single revolution of the crankshaft due to cylinder firings.

26. The electronic ignition system as claimed in claim 21, wherein there is included means responsive to the selected parameter for setting said preset count in said counter means as indicative of said second variable position.

27. The electronic ignition system as claimed in claim 26, wherein the selected parameter is the rotational speed of the engine crankshaft and said setting means comprises second counter means for counting said third train of signals for a predetermined period of time to provide an accurate indication of the rotational speed of the engine crankshaft.

28. The electronic ignition system as claimed in claim 27, wherein said setting means further comprises a memory for storing a plurality of said preset counts empirically determined for a particular engine to achieve a maximum mean torque output from the engine for a corresponding value of crankshaft speed and accessing means responsive to said indication of crankshaft speed for accessing a corresponding preset count and for loading said accessed count into said first mentioned counter.

29. An electronic ignition system for controlling the ignition instant of an internal combustion engine as a function of the rotational speed of the engine crankshaft, the internal combustion engine having at least one cylinder and a piston disposed therein and coupled to the crankshaft to define a first reference position with respect to the crankshaft, the ignition instant occurring upon the termination of an arc of crankshaft rotation at a second variable position with respect to said first reference position, the arc of crankshaft rotation being initiated at a third reference position fixedly disposed before said first reference position considering the rotational direction of the crankshaft, said electronic ignition system comprising:

(a) means responsive to crankshaft rotation for providing a first train of signals of a first frequency,

each signal occurring in time when the crankshaft rotates past its third reference position;

(b) means responsive to crankshaft rotation for providing a second train of signals of a second frequency greater that said first frequency and proportional to the rotational speed of the crankshaft;

(c) first counter means coupled to receive the first and second trains of signals and actuated upon the occurrence of each signal of said first train for incrementing a preentered count upon the occurrence of each signal of said second train, whereby when said preentered count is counted to a predetermined magnitude said first counting means outputs at the ignition instant a cylinder firing signal;

(d) second counter means for counting said second train of signals for a predetermined interval to provide a count indicative of the rotational speed of the crankshaft; and

(e) addressable memory means for storing a plurality of said preentered counts, each preentered count corresponding to a value of said first variable position empirically determined for a particular engine to achieve a maximum mean torque output from the engine for a corresponding value of the rotational speed of the crankshaft, said addressable memory means being addressed by the count of said second counter means to access and load the addressed preentered count corresponding to said second variable position into said first counter means.

30. The electronic ignition system as claimed in claim 29, wherein there is included first switch means responsive to the occurrence of said cylinder firing signal for applying said second train of signals for said predetermined interval to said second counter means.

31. The electronic ignition system as claimed in claim 30, wherein there is further included second switch means responsive to the termination of the said predetermined interval for effecting the loading of the addressed preentered count from said memory means into said first counter means.

32. An electronic ignition system for controlling as a function of a selected engine parameter, the ignition instant of an internal combustion engine having at least one cylinder, and a piston disposed therein and coupled to a rotatable crankshaft of the engine to define a first reference position with respect to the crankshaft, the ignition instant occurring upon the termination of an arc of crankshaft rotation at a second variable position with respect to said first reference position, the arc of crankshaft rotation being initiated at a third reference position fixedly disposed before said first reference position considering the rotational direction of the crankshaft, said electronic ignition system comprising;

(a) means responsive to the crankshaft rotation for providing a first train of signals of a first frequency, each signal occurring in time when the crankshaft rotates past its third reference position;

(b) means responsive to crankshaft rotation for providing a second train of signals of a second frequency greater than said first frequency and proportional to the rotational speed of the crankshaft;

(c) integrator means for intergrating said second train of signals to provide a signal indicative of the rotational speed of the crankshaft; and

(d) a closed loop circuit means comprising comparison means coupled to receive said first train of signals for providing an error signal, oscillator means coupled to receive said error signal and to said crankshaft speed signal for providing a corrected, third train of signals of a frequency proportional to the rotational speed of the crankshaft, and feedback means for coupling said output signal to said comparison means whereby said comparison means provides said error signal as the phase difference of the signals of the first and third train of signals.

33. The electronic ignition system as claimed in claim 32, wherein there is included means coupled to receive said first and third trains of signals and actuated upon the occurrence of each signal of said first train for incrementing a preset count indicative of the ignition instant for each signal of said third train, whereby upon the incrementing of said preset count to a predetermined magnitude, said counter means outputs a firing signal at the ignition instant.

34. The electronic ignition system as claimed in claim 33, wherein said feedback means comprises divider means for dividing said third train of signals by a factor to apply a fourth divided train of signals to said comparison means.

35. The electronic ignition system as claimed in claim 34, wherein said counter means has a given capacity, the second frequency being such that consecutive signals of said second train define a given angle of rotation of the crankshaft, said third frequency being set such that the number of signals of said third train occurring in the course of the arc of crankshaft rotation equals said given capacity of said counter means, and said factor being selected such that consecutive pulses of said fourth, divided train also define said given angle of crankshaft rotation.

36. The electronic ignition system as claimed in claim 32, wherein said closed loop circuit means comprises filter means for receiving said error signal and for applying a filtered signal to said oscillator means.

37. The electronic ignition system as claimed in claim 36, wherein said filter means has a time constant set to average out rotational speed perturbations as occur during a single revolution of the crankshaft due to cylinder firings.

38. The electronic ignition system as claimed in claim 32, wherein there is included means responsive to the selected parameter for setting said preset count in said counter means as indicative of said second variable position.

39. The electronic ignition system as claimed in claim 38, wherein the selected parameter is the rotational speed of the engine crankshaft and said setting means comprises second counter means for counting said third train of signals for a predetermined period of time to provide an accurate indication of the rotational speed of the engine crankshaft.

40. The electronic ignition system as claimed in claim 39, wherein said setting means further comprises a memory for storing a plurality of said preset counts each count empirically determined for a particular engine to achieve a maximum mean torque output from the engine for a corresponding value of crankshaft speed and accessing means responsive to said indication of crankshaft speed for accessing a corresponding preset count and for loading said accessed count into said first mentioned counter.

41. An electronic ignition system for controlling with a high degree of resolution the ignition instant of an internal combustion engine as a function of a selected engine parameter, said internal combustion engine having at least one cylinder, a piston disposed within the cylinder, and a rotatable crankshaft coupled to the piston to be rotatably driven as combustions occur within the cylinder, the crankshaft having at least one reference position defining the positional relationship of said crankshaft to the cylinder, the crankshaft having a second reference position disposed a fixed angular distance before said first reference position considering the rotational direction of the crankshaft, said ignition instant intended to occur upon the termination of a variable crankshaft arc beginning at said second reference position, said crankshaft arc determined as a function of the selected engine parameter, said electronic ignition system comprising:

(a) rotor means coupled to rotate with the crankshaft and having at least one first reference indicium and a plurality of second reference indicia thereon for each first reference indicium, said first reference indicium positionally related to said second reference position, said second reference indicia being spaced from each other by substantially equal first angles of crankshaft rotation;

(b) first and second signal generating means disposed at a point fixed in relation to the rotation of the crankshaft for providing respectively a first train of signals and a second train of signals of a second frequency, each first signal occurring in time when said first reference indicium rotates past said fixed point, each second signal occurring in time when each of said second reference indicia rotates past said fixed point;

(c) multiplying means coupled to receive said second train of signals for providing a third train of signals of a third frequency greater than said second frequency, said third frequency being such that consecutive signals of said third train define second angles of crankshaft rotation smaller than said first angles; and

(d) arc termination means initiated in response to said first signal for measuring said variable crankshaft arc in response to said third train of signals to produce an ignition signal when said measured crankshaft arc equals the variable crankshaft arc set as a function of said selected engine parameter with a degree of resolution corresponding to said relatively small second angles.

42. The electronic ignition system as claimed in claim 41, wherein there is further included filter means coupled to receive said second train of signals and having a damping ratio set to average out rotational speed perturbations as appear within said second train of signals as would occur during a single revolution of the crankshaft due to cylinder firings.

43. The electronic ignition system as claimed in claim 42, wherein said multiplying means comprises oscillator means responsive to a filtered output signal of said filter means for providing said third train of signals of said third frequency proportional to the magnitude of said filtered output signal.

44. The electronic ignition system as claimed in claim 43, wherein there is further included a comparator for comparing the phase of said second train of signals with the phase of said third train of signals for providing and applying an error signal indicative of the difference therebetween to said filter means.

45. The electronic ignition system as claimed in claim 44, wherein said oscillator means establishes said third frequency as a multiple N of said second frequency, and there is further included divider means coupled to said oscillator means for dividing said third train of signals by a quotient N to provide said error signal to said comparator.

46. The electronic ignition system as claimed in claim 41, wherein said rotor means comprises a disk bearing said plurality of second reference indicia in the form of slots disposed therein and spaced from each other in accordance with said first angles, and said second signal generating means comprises a source for directing radiation through said plurality of slots and means responsive to radiation directed through said slots for providing said second train of signals.

47. The electronic ignition system as claimed in claim 41, wherein said arc termination means comprises integrating means for receiving said first and third train of signals and actuated upon the occurrence of each signal of said first train for integrating said third train of signals to provide an indication of the present crankshaft position with respect to said first reference position with a degree of resolution corresponding to said second, relatively small angles.