Method of and device for feeding electric and/or electronic elements to given positions

• US 4,494,902 A
• Filed: 07/16/1982
• Issued: 01/22/1985
• Est. Priority Date: 07/29/1981
• Status: Expired due to Term

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Kuppens, Bernardus J., Wardenaar, Hendrik C.
• Primary Examiner(s): Paperner, Leslie J.
• Assistant Examiner(s): Underwood, Donald W.
• Application Number:
  US06/399,042
• Time in Patent Office: 921 Days
• Field of Search: 414/222, 414/416, 414/417, 414/737, 414/744 B, 414/752, 414/223, 221/25, 221/30, 221/69-71, 221/74, 221/224, 221/225, 294/2, 294/64 R, 29/740, 29/759, 156/DIG. 31, 156/252, 156/253, 156/541, 156/584
• US Class Current: 221/74
• CPC Class Codes: H01L 21/67 Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere processes per se H01L21/30, H01L21/46, H01L23/00; simple temporary support means, e.g. using adhesives, electric or magnetic means H01L21/68, H01L21/302; apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto H01L24/74;
• CPC Class Codes: H05K 13/0417 Feeding with belts or tapes
• CPC Class Codes: Y10T 156/1707 Discrete spaced laminae on adhered carrier
• CPC Class Codes: Y10T 156/1983 Poking delaminating means
• CPC Class Codes: Y10T 29/53178 Chip component

Abstract

A method for feeding chip components to positions in which they can be picked up by transfer members, in which the chips are pushed out of a feed channel while being held between an ejection pin and a transfer member part. An elongated part of a transfer member is advanced into a feed channel into contact with one side of a chip, an ejection pin then advances to the other side of the chip and pushes the chip and transfer member out of the feed channel through a removal opening, and the chip is then held by the transfer member while the ejection pin retracts. Preferably, a cover plate prevents movement of the chips toward the transfer member until the member is in contact with the side of the chip.

Claims

1. A method of feeding and transferring elements, comprising feeding a series of elements along a feed path in a feed direction, so as to move the elements one at a time to a transfer position;

and transferring an element from said transfer position in a transfer direction by a transfer member,

characterized by the additional steps of

defining said feed path by a feed channel enclosing said series of elements on all sides except in the transfer direction, said feed channel having a removal opening at the transfer position to permit movement of an element in the transfer direction,

moving an end of an elongated part of a transfer member through said removal opening into contact with one side of an element at the transfer position,

moving an ejection pin into contact with the other side of the element,

pressing the element out of the respective transfer position by further movement of the ejection pin, while holding the element between the ejection pin and the elongated part, and

then holding the element by the transfer member and transferring the element to another, selected position.

2. A method as claimed in claim 1, characterized in that said elongated part is formed as a suction tube, and in that the method includes the step of creating suction in the tube only after said pressing step.

3. A method as claimed in claim 1 or claim 2, characterized by the additional step of preventing movement of an element out of the feed channel in the transfer direction toward the end of the respective elongated part, prior to contact of the end of the elongated part against the one side of the element.

4. A method as claimed in claim 3, characterized in that said preventing step comprises partly closing each removal opening with a removable closure member, and moving the closure member so as to open the opening fully only after the end of the elongated part has contacted the one side of the element.

5. A method of feeding and transferring a plurality of series of elements, comprising feeding a plurality of series of elements along a corresponding plurality of parallel feed paths in a feed direction, so as to move the elements one at a time to a corresponding plurality of transfer positions;

and transferring an element from said transfer position in a transfer direction by a transfer member,

characterized by the additional steps of

defining said feed paths by a corresponding plurality of respective feed channels enclosing each of said series of elements on all sides except in the transfer direction, each of said feed channels having a respective removal opening at the transfer position to permit movement of an element in the transfer direction,

simultaneously moving an end of a corresponding elongated part of each of a corresponding plurality of respective transfer members through each respective removal opening into contact with one side of an element at the respective transfer position,

moving a respective one of a corresponding plurality of ejection pins into contact with the other side of each respective element,

simultaneously pressing the elements out of the respective transfer positions by further movement of the ejection pins, while holding the elements between each respective ejection pin and elongated part, and

then holding each element so pressed out by the respective transfer member and transferring the element to another, selected position.

6. A method as claimed in claim 5, characterized in that each elongated part is formed as a suction tube, and in that the method includes the step of creating suction in each of the tubes only after said pressing step.

7. A method as claimed in claim 5 or claim 6, characterized by the additional step of preventing movement of an element out of the feed channel in the transfer direction toward the end of the respective elongated part, prior to contact of the end of the respective elongated part against the one side of the element.

8. A method as claimed in claim 7, characterized in that said preventing step comprises partly closing each of the removal openings with a removable closure member, and moving the closure member so as to open the openings fully only after the end of each elongated part has contacted the one side of the respective element.

9. A device for heating and transferring a plurality of series of elements, comprising

a plurality of feed channels arranged substantially parallel with each other, each channel defining a feed path and enclosing said path on all sides, and having a removal opening at an end of the channel, said removal openings being arranged in a straight line,

a corresponding plurality of transfer members disposed opposite each respective removal opening,

means for moving the transfer members in a transfer direction transverse to said feed direction,

characterized in that each of said transfer members comprises an elongated part having an end disposed toward the feed channel,

said means for moving the transfer member includes means for moving said elongated part through said removal opening into contact with one side of an element located at the transfer position aligned with said opening, and

the device further comprises a corresponding plurality of ejection pins disposed to the other side of the feed channel opposite respective elongated parts, and

means for first moving each respective elongated part until it contacts a respective element at the transfer position, subsequently displacing the respective ejection pin together with the element and the elongated part, and then holding the element by the transfer member and returning the ejection pin to its initial position.

10. A device as claimed in claim 9, characterized in that each of said elongated parts is formed as a suction tube, and in that the device further includes means for applying vacuum to said suction tube only after the element together with the ejection pin and the elongated part have been moved out of the feed channel.

11. A device as claimed in claim 10 or 9, characterized by comprising means for partly closing each of said removal openings so arranged that the elongated part can pass through the partly closed opening to contact one side of a respective element in the transfer position within the respective feed channel, said means preventing movement of an element toward an approaching elongated part while said means is partly closing the respective removal opening.

12. A device as claimed in claim 11, characterized in that said means for partly closing comprises a plate which extends across the removal openings of each of the feed channels, and which has a respective slit opening aligned with each of said removal openings when the plate is in the partly closing position, arranged such that the respective elongated parts can pass through respective slits into each of the removal openings.

13. A device as claimed in claim 12, characterized in that the bottom of each of the feed channels is resilient.

14. A device as claimed in claim 9, characterized in that the bottom of each of the feed channels is resilient.

15. A device as claimed in claim 13, characterized by further comprising a corresponding plurality of stepping pins arranged adjacent one another and aligned to be movable into and out of respective channels,

means, responsive to said stepping pins having been moved into the channels, for displacing said pins in the feed direction over a distance corresponding to the center-to-center distance between said openings in said tapes,

a corresponding plurality of centering pins each of which is arranged behind a respective one of the stepping pins in the feed direction, and

means for moving said centering pins into and out of the respective feed channels in a reciprocating manner after completion of the transport stroke of the respective stepping pin.

16. A device as claimed in claim 9, characterized by further comprising a corresponding plurality of stepping pins arranged adjacent one another and aligned to be movable into and out of respective channels,

means, responsive to said stepping pins having been moved into the channels, for displacing said pins in the feed direction over a distance corresponding to the center-to-center distance between said openings in said tapes,

a corresponding plurality of centering pins each of which is arranged behind a respective one of the stepping pins in the feed direction, and

means for moving said centering pins into and out of the respective feed channels in a reciprocating manner after completion of the transport stroke of the respective stepping pin.

17. A device as claimed in claim 16, characterized by comprising corresponding pluralities of first and second reciprocable rods arranged for movement in a direction transversely to said feed direction,

a drive member arranged to bear against first ends of each of said first reciprocable rods, said first ends being remote from the stepping pins,

a further drive member arranged to bear against an end of each of said second reciprocable rods which is remote from the feed channel, and

a corresponding plurality of transport levers, each pivotably connected to a fixed part of the device, to one side of the pivotal connection to the device each of said stepping pins being pivotably connected to a respective transport lever, and to the other side of the pivotal connection to the device each of said levers being pivotally connected to the other end of a respective reciprocable rod, so arranged that movement of the second reciprocable rod transversely to the feed direction moves the corresponding stepping pin in the feed direction, each of said stepping pins being resiliently connected to a respective first reciprocable rod for movement with said first rod in a direction transversely of the feed channel.

18. A device as claimed in claim 15, characterized by comprising corresponding pluralities of first and second reciprocable rods arranged for movement in a direction transversely to said feed direction,

a drive member arranged to bear against first ends or each of said first reciprocable rods, said first ends being remote from the stepping pins,

a further drive member arranged to bear against an end of each of said second reciprocable rods which is remote from the feed channel, and

a corresponding plurality of transport levers, each pivotably connected to a fixed part of the device, to one side of the pivotal connection to the device each of said stepping pins being pivotably connected to a respective transport lever, and to the other side of the pivotal connection to the device each of said levers being pivotally connected to the other end of a respective reciprocable rod, so arranged that movement of the second reciprocable rod transversely to the feed direction moves the corresponding stepping pin in the feed direction, each of said stepping pins being resiliently connected to a respective first reciprocable rod for movement with said first rod in a direction transversely of the feed channel.

19. A device as claimed in claim 18, characterized by comprising a corresponding plurality of locking devices associated with each respective transport lever, said blocking devices being movable so as to block movement of the respective transport lever.

20. A device as claimed in claim 17, characterized by comprising a corresponding plurality of locking devices associated with each respective transport lever, said locking devices being movable so as to block movement of the respective transport lever.

21. A device as claimed in claim 19, characterized by comprising a corresponding plurality of third reciprocable rods,

a drive member for driving the third reciprocable rods, and

means for guiding said third rods comprising two respective guide balls for each third rod, accommodated in a fixed part of the device and spaced from one another,

a respective centering pin being supported at the end of each of said third reciprocable rods remote from said third drive member.

22. A device as claimed in claim 16, characterized by comprising a corresponding plurality of third reciprocable rods,

a drive member for driving the third reciprocable rods, and

means for guiding said third rods comprising two respective guide balls for each third rod, accommodated in a fixed part of the device and spaced from one another,

a respective centering pin being supported at the end of each of said third reciprocable rods remote from said third drive member.

23. A device as claimed in claim 21, characterized by comprising a plate forming a portion of the upper sides of each of the feed channels extending substantially to the area of the channel sides at which the removal openings are disposed, each of said plates having a slightly rounded nose portion at said area arranged to remove any cover foil present on a tape being used to feed elements to the feed channel.

24. A device as claimed in claim 9, characterized by comprising a plate forming a portion of the upper sides of each of the feed channels extending substantially to the area of the channel sides at which the removal openings are disposed, each of said plates having a slightly rounded nose portion at said area arranged to remove any cover foil present on a tape being used to feed elements to the feed channel.

25. A device as claimed in claim 24, characterized in that said cover plates form part of a holder for the storage, transport and feeding of tapes to the respective feed channels, said holder comprising a frame for suspending rotatably a plurality of tape reels, and means for coupling the holder to the device,

said holder further comprising a corresponding plurality of foil-peeling reels resiliently mounted to the frame, and

said device further comprises a drive roller arranged to frictionally engage said foil-peeling reels.

26. A device as claimed in claim 23, characterized in that said cover plates form part of a holder for the storage, transport and feeding of tapes to the respective feed channels, said holder comprising a frame for suspending rotatably a plurality of tape reels, and means for coupling the holder to the device,

said holder further comprising a corresponding plurality of foil-peeling reels resiliently mounted to the frame, and

said device further comprises a drive roller arranged to frictionally engage said foil-peeling reels.