Automotive vehicle power drive system

• US 4,495,836 A
• Filed: 06/14/1982
• Issued: 01/29/1985
• Est. Priority Date: 06/14/1982
• Status: Expired due to Fees

• Current Assignee: Max Cohen
• Original Assignee: Max Cohen
• Inventors: Cohen, Max
• Primary Examiner(s): Herrmann, Allan D.
• Assistant Examiner(s): Andrews, Stephen B.
• Application Number:
  US06/388,055
• Time in Patent Office: 960 Days
• Field of Search: 74/751, 74/572, 74/665 C, 74/665 GB, 74/675, 74/689, 180/165, 60/718, 60/721, 29/434, 29/469
• US Class Current: 475/31
• CPC Class Codes: B60K 6/105 the accumulator being a flywheel
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A differential has a first element operatively connected to the output shaft for driving the wheels of the vehicle and a second element operatively connected to a prime mover. The differential includes a third element operatively connected to a fly wheel. The fly wheel and prime mover are arranged to simultaneously drive said output shaft through said differential so that the speed of the vehicle may remain constant or vary regardless of the speed of the fly wheel. The fly wheel is capable of being driven by a source external of the prime mover so that the fly wheel may assist the prime mover during acceleration of the vehicle.

Claims

1. A power drive system in a vehicle comprising a differential having at least three elements, said first element being operatively connected to an output shaft adapted to drive wheels on the vehicle, said second element being operatively connected to a prime mover, means including a flywheel operatively connected to said third element of the differential for storing energy and for enabling said output shaft to drive said flywheel via said third element, each of said second and third elements being operatively coupled to said first element but not directly to each other, said differential being a beveled gear differential gear train wherein said first, second and third elements of the differential are the carrier and the two differential side gears, said flywheel and prime mover each being arranged simultaneously and independently to drive said output shaft through said differential so that the speed of the vehicle may remain constant or vary regardless of the speed of said flywheel, the torque applied to the output shaft being controlled by the torque applied to said second element by the prime mover, means for driving the flywheel so that the flywheel may assist the prime mover during acceleration, and automatic control means for controlling the flywheel energy level so that uniform vehicle acceleration is consistently available over a range of vehicle speeds.

2. A system in accordance with claim 1 wherein said means for drving said flywheel includes said flywheel connected to the output of a torque-converter which at its input end is operatively coupled to the first element of the differential.

3. A system in accordance with claim 1 wherein the prime mover is connected to the differential through a continuously variable transmission which is arranged so that it may be clutchingly connected to the second and/or the first elements of the differential.

4. A system in accordance with claim 1 including a brake between said prime mover and said second element of said differential for applying a braking force thereto thereby causing said third element to drive said fly wheel.

5. A method of providing power for driving a vehicle comprising:

(a) providing a differential mechanism with three elements;

(b) providing an output shaft which at one end is operatively connected to the vehicle wheels and at the other end is operatively connected to a first element of said differential mechanism;

(c) providing a prime mover operatively connected to a second element of said differential mechanism;

(d) providing an energy accumulating flywheel operatively connected to a third element of said differential mechanism;

(e) storing energy from time to time in said accumulating flywheel by causing it to accelerate its rotation without drawing energy from the prime mover using a braking force on said output shaft caused by application of a braking force against rotation of said second element so that said output shaft drives said flywheel through said third element;

(f) providing the driving power to drive said first element of said differential mechanism when said flywheel is turning so that said prime mover and said flywheel both simultaneously mechanically independently drive said output shaft through said differential mechanism, permitting the speed of said wheels to vary or remain constant regardless of the speed of said flywheel, over a range of speeds without it being necessary to change a transmission ratio, and driving said output shaft by variably controlling the driving torque applied to said second element of said differential mechanism by said prime mover;

(g) providing consistent and uniform vehicle acceleration performance by;

(1) conserving flywheel energy for acceleration by disconnecting the coupling between the flywheel and the drivewheels except during acceleration and braking, and

(2) controlling automatically in a preprogrammed manner the amount of energy withdrawn during acceleration over the vehicle operating speed range by controlling the relationship of power delivered by the prime mover and flywheel by controlling the relationship of the speeds of the second and third elements of the differential,

(h) including controlling by variable ratio transmission means the relative speeds of the second and third elements of said differential during acceleration of the vehicle, so as to control the amount of power consumed from the flywheel during acceleration from one vehicle speed to a higher vehicle speed to an amount equal to that available from the average brake energy recovery and storage process when braking the vehicle between those two speeds.

6. A method in accordance with claim 5 including:

(a) connecting said flywheel to the third element of said differential mechanism with an automatic transmission;

(b) controlling the relationship of the speeds of said second and third elements of said differential mechanism by controlling the ratio of said automatic transmission.

12. A method in accordance with claim 5 including disconnecting the coupling between the flywheel and the output shaft except during acceleration and brake energy recovery, and driving the flywheel while disconnected from the output shaft and thereby controlling the speed of the flywheel to a predetermined flywheel speed range for each vehicle speed, said flywheel speed range being equal to that resulting from an average brake energy recovery operation ending at that vehicle speed.

7. A method of providing power for driving a vehicle comprising:

(a) providing a differential mechanism with three elements;

(b) providing an output shaft which at one end is operatively connected to the vehicle wheels and at the other end is operatively connected to a first element of said differential mechanism;

(c) providing a prime mover operatively connected to a second element of said differential mechanism,

(d) providing an energy accumulating flywheel operatively connected to the third element of said differential when the flywheel is driving, and operatively connected to the output of a torque-converter which is in turn operatively coupled at its input end to the first element of said differential when the flywheel is being driven;

(e) storing energy from time to time in said accumulating flywheel by causing it to accelerate its rotation without drawing energy from the prime mover using a braking force on said output shaft caused by driving the input of said torque-converter at a higher speed than that of its output which is in turn driving said flywheel;

(f) providing the driving power to drive said first element of said differential mechanism when said flywheel is turning so that said prime mover and said flywheel both simultaneously mechanically independently drive said output shaft through said differential mechanism, permitting the speed of said wheels to vary or remain constant regardless of the speed of said flywheel over a range of speeds without it being necessary to change a transmission ratio, and driving said output shaft by variable controlling the driving torque applied to said second element of said differential mechanism by said prime mover;

(g) providing consistent and uniform vehicle acceleration performance by;

(1) conserving flywheel energy for acceleration by disconnecting the flywheel from the drivewheels except during acceleration and braking, and

(2) controlling automatically in a preprogrammed manner the amount of energy withdrawn during acceleration over the vehicle operating speed range by controlling the relationship of power delivered by the prime mover and flywheel by controlling the relationship of the speeds of the second and third elements of the differential.

8. A method in accordance with claim 7 including:

(a) providing an automatic transmission connecting said flywheel to the third element of said differential mechanism and to the output of said torque-converter;

(b) controlling the relationship of the speeds of said second and third elements of said differential mechanism by controlling the ratio of said automatic transmission;

(c) controlling the braking force on said output shaft by controlling the ratio of said automatic transmission during braking.

9. A method in accordance with claim 7 including controlling the braking force on said output shaft by controlling the reaction member of said torque-converter.

10. A method in accordance with claim 8 including controlling the braking force on said output shaft by controlling the reacion member of said torque-converter.

11. A method in accordance with claim 7 including driving said flywheel through the torque converter driven by said first element of the differential, and controlling the torque transmitted thereby by controlling the reaction member of said torque converter thereby controlling the braking force applied to the vehicle drive wheels.

13. A method in accordance with claim 7 wherein step (g-2) includes controlling by variable ratio transmission means the relative speeds of the second and third elements of said differential during acceleration of the vehicle, so as to control the amount of power consumed from the flywheel during acceleration from one vehicle speed to a higher vehicle speed to an amount equal to that available from the average brake energy recovery and storage process when braking the vehicle between those two speeds.

14. A method in accordance with claim 13 including disconnecting the coupling between the flywheel and the output shaft except during acceleration and brake energy recovery, and driving the flywheel while disconnected from the output shaft and thereby controlling the speed of the flywheel to a predetermined flywheel speed range for each vehicle speed, said flywheel speed range being equal to that resulting from an average brake energy recovery operation ending at that vehicle speed.

15. A power drive system in a vehicle comprising a differential having at least three elements, said first element being operatively connected to an output shaft adapted to drive wheels on the vehicle, said second element being operatively connected to a prime mover, means including a flywheel operatively connected to said third element of the differential for storing energy and for enabling said output shaft to drive said flywheel via said third element, each of said second and third elements being operatively coupled to said first element but not directly to each other, said flywheel and prime mover each being arranged simultaneously and independently to drive said output shaft through said differential so that the speed of the vehicle may remain constant or vary regardless of the speed of said flywheel, the torque applied to the output shaft being controlled by the torque applied to said second element by the prime mover, means for driving the flywheel so that the flywheel may assist the prime mover during acceleration, automatic control means for controlling the flywheel energy level so that uniform vehicle acceleration is consistently available over a range of vehicle speeds, and said prime mover being coupled to the differential by way of a planetary carrier supporting planetary gears meshed with a ring gear connected to the prime mover and sun gear, the sun gear being connected to said second element of the differential, said carrier surrounding an extension of the output shaft which extends through said differential.

16. A power drive system in a vehicle comprising first and second differentials in series, said first differential being a planetary gear train having its input connected to a prime mover, said second differential having at least three elements, said first element being operatively connected to an output shaft adapted to drive wheels on the vehicle, said second element being operatively connected to an output from said first differential, means including a flywheel operatively connected to said third element of the second differential for storing energy and for enabling said output shaft to drive said flywheel via said third element, each of said second and third elements being operatively coupled to said first element but not directly to each other, said second differential being a beveled gear differential gear train wherein said first, second and third elements of the second differential are the carrier and the two differential side gears, said flywheel and prime mover each being arranged simultaneously and independently to drive said output shaft through said second differential so that the speed of the vehicle may remain constant or vary regardless of the speed of said flywheel, the torque applied to the output shaft being controlled by the torque applied to said second element by the prime mover via said first differential, means for driving the flywheel so that the flywheel may assist the prime mover during acceleration, and automatic control means for controlling the flywheel energy level so that uniform vehicle acceleration is consistently available over a range of vehicle speeds.

17. A power drive system in a vehicle comprising a differential having at least three elements, said first element being operatively connected to an output shaft adapted to drive wheels on the vehicle, said second element being operatively connected to a prime mover, means including a flywheel operatively connected to said third element of the differential for storing energy and for enabling said output shaft to drive said flywheel via said third element, each of said second and third elements being operatively coupled to said first element but not directly to each other, said flywheel and prime mover each being arranged simultaneously and independently to drive said output shaft through said differential so that the speed of the vehicle may remain constant or vary regardless of the speed of said flywheel, the torque applied to the output shaft being controlled by the torque applied to said second element by the prime mover, means for driving the flywheel so that the flywheel may assist the prime mover during acceleration, automatic control means for controlling the flywheel energy level so that uniform vehicle acceleration is consistently available over a range of vehicle speeds, said means for driving said flywheel including said flywheel connected to the output of a torque-converter which at its input end is operatively coupled to the first element of the differential, and means for controlling the reaction member of said torque converter thereby controlling the braking force applied thereby on said first element of the differential.