Direct digital control apparatus for automated monitoring and control of building systems

• US 4,497,031 A
• Filed: 07/26/1982
• Issued: 01/29/1985
• Est. Priority Date: 07/26/1982
• Status: Expired due to Term

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Service Company
• Inventors: Froehling, Paul H., Strojny, Lawrence J., Rehberger, James M., Anders, Jude R.
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US06/401,632
• Time in Patent Office: 918 Days
• Field of Search: 364/505, 364/506, 364/557, 364/551, 364/413, 364/418, 364/492, 364/493, 165/22, 165/11 R, 165/48, 165/50, 165/13, 165/14, 236/46 R
• US Class Current: 700/276
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/54 using one central controller connected to several sub-controllers
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2011/0002 for admittance of outside air
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

A low level, microprocessor based direct digital system controller includes power supply means for providing a source of regulated electrical power to the controller. A field programmable processor means transfers selected data base information to and receives status signals from a field interface means, digitally executes control and energy management algorithms respecting those signals in accordance with computer program routines selected from a library of mnemonically identified routines residing in the read only memory (ROM) portion of the processor means. The processor means responsively directs programmed data and digital command signals to the field interface means which periodically updates the data base of the processor means, analyzes and conditions signals received therein from the processor means and from remote data points and selectively controls the data points. An operator panel means having information display means is coupled to the processor means for displaying and adjusting selected system operating functions. An optional field termination board facilitates connection of external wiring to the controller.

Claims

1. A low level microprocessor based system controller comprising:

power supply means for providing a source of regulated electrical power to the controller;

field programmable processor means for transferring selected data base information to and receiving status signals from an interface means, digitally executing algorithms respecting said status signals in accordance with computer program routines selected from a library of mnemonically identified routines residing in the read-only memory portion of the processor means and responsively directing programmed data and digital command signals to said interface means;

interface means for periodically updating the data base of said processor means, analyzing and conditioning signals received from said processor means and from remote data points, and for selectively controlling said remote data points, and;

operator panel means having information display means, said operator panel means cooperating with said processor means for displaying and adjusting selected system operating parameters and variables.

2. The invention set forth in claim 1 wherein said processor means is capable of continuously executing said algorithms for the selective generation of said command signals in accordance with the solution of said algorithms.

3. The invention set forth in claim 2 wherein said algorithms include control algorithms for mathematically comparing the desired condition of a field datum point with the actual condition of said point, determining the error therebetween and causing the generation of digital command signals affecting the position of field equipment controlling said point.

4. The invention set forth in claim 3 wherein said algorithms further include energy management algorithms causing the coordinated, phased control of said field equipment for reduced energy consumption purposes.

5. The invention set forth in claim 4 wherein said processor means includes master microprocessor means having peripheral microprocessor means coupled thereto for communication therebetween, said master microprocessor means having embodied therein a computer program providing for the selective sensing of signals emanating from said peripheral microprocessor means.

6. The invention set forth in claim 5 wherein said peripheral microprocessor means includes master peripheral processor means and first peripheral processor means, said master peripheral processor means utilizing a communications protocol for providing message communications between said processor means and said interface means, said first peripheral processor means providing message formatting and decoding functions effecting communications between said operator panel means and said processor means.

7. The invention set forth in claim 6 wherein said protocol is of the single master, variable message length, polling type.

8. A system controller capable of digitally executing control and energy management algorithms and comprising:

field programmable processor means including memory means and a master processor having a predetermined protocol program established therein, and further including a plurality of peripheral processors for receiving signals from said master processor, generating a serial command transmission to a field interface means and permitting data exchange entry and update between said master processor and an operator panel means;

programmable field interface means for providing message communication between said processor means and field equipment points of analog and binary types;

operator panel means incorporating keyboard means for permitting an operator to query the status of each of a plurality of functions, to display information regarding said functions and to selectively modify said functions in accordance with a predetermined program;

power supply means incorporating isolated direct current supply means for providing a source of regulated electrical power to the controller.

9. The invention set forth in claim 8 wherein said field interface means includes analog interface means and binary interface means for interfacing with analog and binary field data points respectively, means for effecting communication between said field interface means and said processor means, internal processing means for controlling and arithmetically processing data received therein and clock signal generating means for synchronizing the exchange of data within said field interface means and between said field interface means and said internal processing means.

10. The invention set forth in claim 9 wherein said analog interface means includes a first group of signal inputs and a second group of signal inputs, each of said groups of inputs being connected to multiplexing means for conversion to first and second signal outputs respectively.

11. The invention set forth in claim 10 wherein input voltage signals occurring over a first range of voltages and being received at said groups of inputs may be conditioned to appear as analog signals having a second voltage range different from said first range.

12. The invention set forth in claim 11 wherein said second voltage range is 0 volts to 5 volts.

13. A system controller for performing heating, ventilating and air conditioning control and energy management functions comprising:

power supply means for providing a source of regulated electrical power to the controller, said power supply means including isolated direct current supply means for isolating electrical noise;

processor means incorporating a memory section having a first data base for defining data points and a first group of program routines maintained therein for the generation of control command signals;

field interface means for receiving said control command signals from said processing means, said field interface means having a second group of program routines and a second data base maintained therein, said second data base defining a plurality of field points, said field interface means periodically updating said first data base;

operator panel means coupled to said processor means and including keypad means and luminary numerical and digital display means, said operator means providing control and monitoring communications when said controller is functioning in either a standalone or network coupled mode.

14. The invention set forth in claim 13 wherein said data points are defined by specifying in said first group of program routines the storage locations within said memory section of computed variables utilized by said first group of program routines.

15. The invention set forth in claim 14 wherein said data points comprise points of the binary status and analog value type.

16. The invention set forth in claim 15 wherein each of said data points has status information associated therewith for indicating normality of point operation, reportability of status changes, coincidence of sequentially sampled data point values and current point binary status or analog value.

17. The invention set forth in claim 13 wherein said field points comprise points of the binary input, analog input, binary output and control types.

18. The invention set forth in claim 17 wherein said binary input points comprise points of the contact status, pulse count and pulse rate types and said analog input points comprise points of the limited range, full range, rate input and count totalization types.

19. The invention set forth in claim 17 wherein said binary output points may be connected to field equipment devices of the two state or three state type.

20. The invention set forth in claim 19 wherein said binary output points may be segregated to comprise relay control, actuator and electrical switch points.

21. The invention set forth in claim 17 wherein said control points comprise points of the binary interlock, analog interlock, incremental control and binary output with feedback types.

22. The invention set forth in claim 13 wherein said first group of program routines are of the mnemonically identified user type.

23. A low level system controller for performing distributed data processing, control and energy management functions related to heating, ventilating and air conditioning applications and comprising:

power supply means including an isolated direct current supply section, said power supply means providing a source of regulated electrical power to said controller;

processor means including a master microprocessor and a plurality of peripheral microprocessors for receiving field point status signals, digitally executing control and energy management algorithms and responsively directing digital command signals to a field interface means;

field interface means for analyzing and conditioning signals received therein from said processor means and from remote field equipment points, said field interface means including a data base related to field point definition and downloaded thereto from said processor means;

operator panel means having keypad means and a plurality of illuminated information display means cooperating for selectively displaying and adjusting system operating parameters, and;

field termination means facilitating wiring connection of field equipment to said power supply means, processor means, field interface means and operator panel means.

24. The invention set forth in claim 23 wherein one of said peripheral microprocessors includes a master peripheral processor for receiving command signals from said master microprocessor and for generating a serial transmission of command signals to said field interface means in accordance with a predetermined protocol established by a computer program residing in said master microprocessor.

25. The invention set forth in claim 24 wherein another one of said peripheral microprocessors includes a first peripheral processor for providing data exchange entry and update between said master microprocessor and said operator panel means.

26. The invention set forth in claim 25 wherein another one of said peripheral microprocessors includes a second peripheral processor for facilitating communications between said system controller and a headend unit.

27. The invention set forth in claim 26 wherein said first peripheral processor defines a structural component of said operator panel means.

28. A low level system controller for heating, ventilating and air conditioning applications and including:

a power supply having a line power section and a regulated power assembly for supplying a filtered DC voltage having positive and negative polarities, a transistor network and a circuit for controlling the DC base drive to said network, thereby providing leading edge signal shaping for the minimization of high frequency noise;

said power supply further including a memory supply for providing operating power to a memory regulator and a standby battery for maintaining memory in a data-retaining state;

a processor means including a master processor section, a memory section, a register section, a communications section and a decoder section;

a field interface means coupled to said power supply and to said processor means and including means for interfacing with analog and binary field data points;

an operating panel for providing control and monitoring communications between a human operator and the controller, said operating panel including a first peripheral processor, a first clock buffer section, an address decoder section, a keyboard and a display section.

29. The invention set forth in claim 28 wherein said power supply further includes voltage supplies for providing second DC voltages at positive and negative polarities, means for decoupling input buses to said power supply, means for filtering the output buses of said power supply and a transformer-isolated DC supply section for powering a binary output portion of a field interface means.

30. The invention set forth in claim 29 wherein said power supply further includes a voltage comparator circuit for sensing impending failure of input power and responsively generating a signal indicative thereof.

31. The invention set forth in claim 28 wherein said master processor section includes a first clock generator for providing a master processor clock signal and a second clock generator for providing a signal synchronizing a master processor and a first peripheral processor.

32. The invention set forth in claim 31 wherein said master processor section further includes a second peripheral processor synchronized by said second clock generator and connectible in slave protocol relationship to a headend unit.

33. The invention set forth in claim 32 wherein said signal from said first clock generator is directed to a divider circuit for providing a modem clock signal.

34. The invention set forth in claim 31 wherein said controller further includes a communication interface means arranged in protocol slave relationship to said master processor.

35. The invention set forth in claim 28 wherein analog input signals from field data points are converted to representative digital signals and directed to said processing means and wherein binary signals from said binary field data points may represent any combination of contact status, pulse rate and pulse count signals.

36. The invention set forth in claim 28 wherein said processor means includes a time pulsed reset circuit for forcing a power-on-restart sequence, thereby resetting said processing means to a known state.

37. The invention set forth in claim 36 wherein said field interface means includes a clock generator having a first oscillator for driving a binary interface means and a communication interface means and a second oscillator for providing a clock signal directed to said processor means and to an analog interfacing means.

38. The invention set forth in claim 37 wherein said field interface means includes a circuit for sampling a reference voltage in said analog interface means, thereby providing means for effecting a voltage correction.

39. The invention set forth in claim 28 wherein said operator panel includes a display section having a group of light-emitting diodes for indicating the operating mode and status of said controller, a display for indicating the function being addressed by said operator panel and a display for indicating the value of the addressed function.

40. The invention set forth in claim 39 wherein said operator panel includes means for performing a self-test function.